1

STATO COSTRUZIONE CAMERE ADRIFT DI CMS

F.Gasparini Catania 19/9/2002

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The Installation Task

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4

2

356

7

89 10 11

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The Barrel Muon system comprises 250 chambers in 7 flavors:

60 MB1 3SL 2 RPC ~2.0 x 2.54 m2 960kg60 MB2 3SL 2 RPC ~2.5 x 2.54 m2 1200kg60 MB3 3SL 1 RPC ~3.0 x 2.54 m2 1300kg

40 MB4 2SL 1 RPC ~4.2 x 2.54 m2 1800kg

10 MB1 2SL 1 RPC 10 MB2 2SL 1 RPC10 MB3 2SL 1 RPC

10 Sectors will be installed in SX5 => 210 Chambers(310 RPCs). Sectors 1 and 7 are used for the lowering fixture and will be installed in UX5 => 40 Chambers(60 RPCs).

SL

SL

SLHoneycomb

3

MylarMylar

Electrode StripElectrode Strip

Cathode Al Strips

Wire

GASGAS: Ar/CO2 (85/15))

HV: HV: Wires 3600 V Strips 1800 V I-beams -1200 V

Tmax: Tmax: < 400 nsDrift Velocity :Drift Velocity : ~ 55m/ns

Single Wire Single Wire 100m Resolution : Resolution : < 300 m 150m

42mm

13 mm

4

4 Layers = 1 4 Layers = 1 SuperlayerSuperlayer (SL) (SL) Independent SubunitIndependent Subunit

(Gas tightness, HV, Front End)

SL

SL

Z SL

Honeycomb

MB4 only SLs250 Chambers172200 Anode Channels

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Chamber Support

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Plates with strip electrodes Cathode I beams Wires and wire fixation pieces Corner blocks and frames

Main components needed during mechanical assembly of a SL

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HV BOARDS

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FE BOARDS

HVC BOARDS

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CIEMAT Assembly Hall

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Aachen Assembly Hall

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Legnaro Assembly Hall

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TORINO Sept.14 / 2002

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Status of chamber assembly

Legnaro 8 ch + 15 Sl at 10/9 18 ch end 2002Aachen 8 ch + 9 Sl at 10/9 18 ch end 2002CIEMAT 12 ch at CERN +3 at Ciemat + 9 SL at 6/9 24 ch end 200

Aachen:40 days stop for climat.inst.//all 20 days stop for Aug. holidays

Hope to reach 60 chambers at end 2002 (70 were foreseen)

I-Beams Protvino/Bologna available for 97chambers ( at sept. 12)Plates Dubna/Torino cut in Torino for 165 chambers assembled in Dubna (rate 8 surfaces/day) 76 chambers

Torino commissioning of first table Jan 2003 two tables march 2003 first SL March 2003

Production of HVB and HVC in Beijing well advanced , full lot sept 2003

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1 2 3 4 1 2 3 4 1 22000 2001 2002

Nominal rate14.3 SL/4er/site

N.of SL/4er

CIEMAT

Padova

Aachen

1

5

10

15

LNL >1 month stopShort of plates

Aachen,new tools,Short of plates

Total CIEMAT 41 expect. by Apr. 2002 32 /siteTotal Padova 26 (Aa,CIEMAT,PD)Total Aachen 29Total 96 total expected 96

Total sept 10 126 expected 170 (-25%)

at June 20.1 SL did not passthe 100 mb test in MayProd.stop for tool impr.

Sept.10 >1 month stop in Aachen(Climat.inst.) plus 20 days holidaysevery where.

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DT milestones 2003 INFN & CMS v33

9 camere MB3 giugno 200318 camere MB3 dicembre 2003Prima MB4 a Torino marzo 2003Inizio assemblaggio minicrates giugno 2003Installazione nella ruota centrale ottobre 2003 MB 076 10% of ch. DoneMB 1005 trial insertion doneMB 075 assembly line Torino Jan 03MB 079 35 % of ch. At CERN Jul 03MB 080 60% of ch.assembled march 04MB 1006 3rd wheel readiness March 04MB 083 End of inst. SX +2,+1,0 dec 04MB 1007 Readiness of 5th wheel apr 05MB 081 85% of Ch. At CERN apr 05MB 1008 End MB inst –2,-1 aug.05MB 005 end inst in UX may 06MB 1081 cabling feb 06MB 082 end of ch.assembly Nov 05MB 1084 cabling Jul 06

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Status of MB4 Production Preparation

Sez. di Torino

amedeo.staiano@to.infn.it

2nd iron cast table will be delivered in Sette Comuni on 17 th June.Delivered and alignedWork area enlargement approved by director, installation starts at the beginning of July. Time estimated for completion of infrastructure work (crane extension, air conditioning system upgrade, final cleaning) 2 months.Begin work end July, expected to be finished by end SeptemberPlotters: driver cabinets cabled and ready. Only missing part are the beam supports. Mimmo, back from China for MB4 support commissioning, will finish the drawings in July. Parts will be manufactured in September. BUTMimmo: designed details for MB4 supports insertion done in July but was not planned; presently working on gas system (first 2 weeks of Sept.) NOT working on MB4. Qutlook: will have start contract w/ integration on Nov. 1st and work on beam supports until end of Sept.Will start working on I-beams tool drawings in Oct.All other parts have been delivered. Plotter beams ready to be sent to CINEL for milling. Done in July.Glueing machine under test to check functionality for 15mt long pipes and possibility of glue dispenser splitting. One driver lost during set-up, replacement ordered.Tooling: I-beam tooling to be designed starting from September. See above

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Status of MB4 Production Preparation

Sez. di Torino

amedeo.staiano@to.infn.it

MB4 HV and FE frame cabling: 2 electronicians will start to work with us after 8 th july, they will go to Legnaro on 16 July to learn how to start SL frame cabling work. Frames already in Torino ready to be machined.

Done

Frame cabling will start beginning of September.

Preparing area, tools.

Silvia collecting docs etc., waiting for material (3 profiles) from CINEL, Madrid (1, end of September);

Electronicians will go to Padova, collect cables, connectors etc., more training. Start work in Torino.

Schedule: within the present schedule we are expected to provide a first SL by the end of the year. Two months delay in production preparation due to integration work on HV cable length and MB4 support commissioning test in Bejing (Mimmo) -> no MB4 SL before the end of the year.

CONFIRMED

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Chamber Installation Scenario

• in v33 42 ch/wheel in SX in v 32 38 ch./wheel in SX

•Installation crew of 4 technicians from home Institutions plus crane operators

• Installation rate of one chamber/day at start-up

• plateau at 8 chambers/week

• One wheel (10 Sectors) = 42 Chambers in 5 weeks

• YB 0 & YB-1,Sectors 8-9 September-December 2003 (42 + 8 ch.)

YB+2 January-February 2004 (42 ch.)

YB-2 Sectors 8-9 March 2004 ( 8 ch.)

YB+1 September 2004 YB-1 November 2004 (begin) (42 +?)

YB -1 YB -2 April-June 2005 (68 - ?)

• 10 Sectors (40 Chambers) are installed in UX5 starting September 2005 (~10 weeks to complete).

• for Alignment/Magnet Test

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Installation Tools

Some tooling is still needed for full scale installation:• Transport frames for DT+RPC (CIEMAT). • Ancillary tools for cradle rotation (Padova).• Construction of a larger cradle for MB4.

In addition we will rely on existing SX5 equipment:• Cherry pickers, movable platforms …• Refurbished L3 scissor lift.

Tooling costs are within cost book estimates.

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Installation Cabling

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MB2

MB4

12 MB1,2,3Needed before inst.6 MB4

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MB2

MB4

12 MB1,2,3Needed before inst.6 MB4

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Last shipment of chambersfrom CIEMAT to CERN

April 2002

Currently 12 ch. From CIEMATstored at ISRLNL and Aachen will ship 8 ch.each in Oct./Nov. 2002. Delay due to the gluing of RPC Pads at home.

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Chamber Preparation

• DT and RPC chambers are sent to the ISR from the assembly centers fully tested

• Acceptance tests: HV, Leak-rate,noise, cosmics

• DT alignment calibration• DT cabling+services• DT assembly with RPCs• Storage in transport fixture

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Chambers stored andtested at ISR Hall

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ISR:

Standard work: accept/store chambers gas tightness/HV/noise test repair alignment long term HV test (1~3 months) insert/test minicrates cooling test couple to RPC (cooling test)

Non standard : glue RPC Pads to CIEMAT ch.(from now to July 03) insert and finish HV cables (4 HV connectors/DT in ~ 80 ch at 4ch/week then done in the labs) complete gas and cooling piping (~ 60 ch. at 3 ch/day then done in the labs)

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Presenze gruppi DT INFN ad ISR durante 2003

Bologna 2 persone X 6 mesi = 12 m/u Padova 2 persone X 6 mesi = 12 m/uTorino 2 persone X 2 mesi = 4 m/u

L’idea e’ di avere 4~ persone per I due mesi di installazioneE di due persone per 8 mesi per attivita’ di completamentoRicezione/stoccaggio e test . Altre 3 persone saranno inviateDa Aachen e CIEMAT.

Inoltre Pd e Bo chiedono di mantenere un fisico per 12 mesiComplessivamente e che questa persona sia conteggiata al di fuori dei 2.5 m/fte usuali.

E’ chiaro che RPC devono essere coinvolti nell’operazioneE mantenere anch’essi qualcuno in permanenza,quando e in Quanti dipendera’ dagli sviluppi della loro costruzione

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1 - Transport to CERN2 - Test at ISR3 - Alignment calibration 4 - Installation of RPC(s)5 - Transport to P56 - Test at P57 - Insertion in YB8 - Test in YB (gas,cooling,HV)

Several ancillary tools are neededthat are under design or construction

Extension railsfor DT+RPC DT+RPC

package

Insertion test : 1 MB2 ch in july-septemb 02Sector insertion : before the end of 2002

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30

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32

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to the counting room

3) electronics: electronics is sitting on the chambers

4~6 ROB (Read Out Board) 128 wires 4~6TRB PHI(Trigger Board) 128 wires 4 TDC (any of them can act as Master) 32 BTI,4 TRACO,1 TSServer => precise coordinates 2 TRB THETA housing BTIs only =>2 best MU in the Board (64 cm)

ONE TS Board houses the TSMaster (two parts,any can act as master) => 2 best MU in the chamber

Sector collector boardin the 4th station (now on the balcony)

in the Minicrates :

in each chamber of one CMS sector :

in the gas volume : F-End chips/boards & HV boards 32 F-End chips (2 Boards) feed:

RoB TB TSB DCSFront T B T T C T End D T R S o S SECTOR C I A S n M Collector C.Room C t O r

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DriftTubes Local-Trigger

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TRB PHITRB THETACB/SBROB

MB1 (60)

MB2 (60)

MB3 (60)

MB4 (30)

MB4 (10)

(10)

(5)

168 cm

205 cm

205

228

228

140

168

205

168

140

(5)

(5)

(5)

SCHEMATIC OF A MINICRATE

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Further Installation Tests

•Sector Test: Install MB1, MB2, MB3 complete with cables and services.

•Installation of a minicrate ( trigger,readout and control electronics) on a chamber already installed.

MB2 minicrate prototype with readout electronics under test in CIEMAT

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MINICRATE

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        Madrid reports there are enough ROB-128 (with HPTDC v 1.1) to equip two full minicrates.         Final ROB-128 design will be verified in short time and 10 more boards will be available. Assembly of boards with final HPTDC will not start until late this year.         The company designing ROS-8 prototype PCB has reported routing problems and is delayed. The final board for MC operation is expected by September. Preliminary operation has been described.        Two MB1 minicrate mechanics are ready at the moment, two MB2 are in process.

HPTDC/Cern/Mic was resubmitted in September to include small correctionsmainly to the Voltage regulator .Using the HPTDC from the previous engineering run CIEMAT produced severalRout Boards

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22.5 cm

9.5 cm

TRB PHI

TRIGGER BOARD

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TRB1 TRB2 TRB3

25 lines to theControl Board11 lines to the Control Board

One BTIM nouses 4 BTIOne TRACO looks at 4 BTI inner and 12 BTI outerEach BTI outer is connected to 3 TRACO

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C S Board TRB TRB TRB

TRACO-TSS bus

TRACO TSM BTIM

Coonections from TRBs to CS Board

al Sector Collector

System test in June /July 02: Two TRBs and one CSB

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BTI modules.(~14000 prod. 700 /month ?) contract signed in May ,first samples foreseen beg. Aug delayed to end September (METALLUX)

TRB (~1600 prod. 200/month? ) tender closed 28 June,approved by INFN 19 July should be signed in September (NOVATEL) new PCB design finished, 20 PCB 2nd half October 5 TRBs end November for first MINICRATE two minicr. available for test beam of May 2003

Production plan for TRB:4 months for material procurement1 month 50 samples 1 month approvalPreserie 200 after 3 months

In June/July 2003 200~250 TRB could be available to begin the “mass prod.” of Minicrates (200 TRB = ~ 40 Minicrates ,one wheel in SX ,but assembly rate of minicrates still unknown and some delay in the production of TRB or BTI mod. is well possible) . The Minicrates need also Control&Server Board.

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Control and server boards

They sit in the MINICRATES of which they control all the functionalities

These are two boards :the server is piggy backed on the Control.

The Control board was slightly modified after the system test tohouse some buffers and to accept new connectors. The designof the new PCB is going on and will be finished by end september.

The Server part is complete and ready to be produced.The funding for both is allocated in the 2002 /2003 And first orders will be placed soon. However the Control mustWait for the final TTC/RX . We hope to have by october the Pin out in order to complete the PCB.A proto with the old scheme is in any case needed for the MINIC. Testat the end of 2002

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DT Power & Grounding Layout for One Sector

AnalogP.S.

DigitalP.S.

LVDS

LVDS

LVDS

SLcover

SLcover

SLcover

20m

LV

cab

les

Splitboard

AnalogP.S.

DigitalP.S.

LVDS

LVDS

SLcover

MINICRATE

15m

LV

cab

les

Splitboard

SLcover

AnalogP.S.

DigitalP.S.

AnalogP.S.

DigitalP.S.

MB1 MB4

SECTORcollector

AC

cou

pled

LV

DS

link

s

HC

& A

l fra

me

HC

& A

l fra

me

BALCONY GND

Floating Power Supply and AC coupled LVDS links allow common mode freedom

MINICRATE

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SL RB3/4

SL SL (MB3 only

RB3/4

MB3/4

SL

RB1/2_OUT

SL SL

RB1/2_IN

IRO

N

MB1/2

Grounding DT & RPC

IRO

N

IRON Connection

Cu

brai

d to

link

box

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01 01 01 01 02 02 02 02 03 03 03 03

TDC * * *Readout B. * * * * *

BTI * * *TRACO * * *BTIM * * * * * * * *TSS * * * *Trigger B. * * * * * * *

TSM * * *Contr/Serv. B. * * * * *MINICRATE * * * * * * * ** Order * samples available * samples * production

*

*

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DT milestones 2003 (INFN)

9 ch a LNL giugno 200318 ch. a LNL dicembre 2003Primo SL MB4 a Torino marzo 2003Inizio assemblaggio minicrates giugno 2003Installazione nella ruota centrale ottobre 2003

DT milestones 2002 (INFN) 8 MB3 a Padova per Maggio 5 in Giu. ma SL per 10 altre 8 per Ottobre si’ (* ) Linea a Torino in Settembre: Gennaio Assemblaggio primo Minicrate in Ott. Dicembre

(*)Conflitto su tavolo inc. tra camere e Pad Rpc

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4000 ~ 4500 KCHF sono:

200 Per parti delle camere (I-beams and plates and…) (I,G,S 2/1/1)1830 Per HV supplies + cavi (costo tot.stimato 2830) (I,G) 400 per HV chiesti nel 2003 (I) 630 per LV supplies + cavi (costo tot. stimato 900) (G) 100 Rout boards (S) 100 Trigger (I) 660 Sector collector board (I,G,S 2/1/1) 60 ch. Control (I,G,S)

3980+ altro (gara TRB non conclusa, cavi e assemblaggio minicrates…incertezze su cablaggio ruote etc)

Richiesti alle F.A. nel rapporto del funding tra I/G/S = 11.1 / 4.44 / 3.05

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Richieste CORE 2003

Totale circa 1500 KCHF 1816Costruzione camere 47 (small parts,patch panels)Produzione parti 121(Dubna,Protvino)Trigger 473(TRB 205Contrl/Sboard/Master 117 >>> 360BTIM 160)HV supplies,connettori 624Strutture per installaz. 36Manpower per sopra 45Gas piping on chambers 110Assemblaggio minicrates ?

Tot 1790

1820

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Possibili ritardi su:

BTIM coperti da impegno gara contratto in ritardoTRB idem gara in ritardoFEB to ROB 204 ass. 2002 dettagli finali in corsoContr/Serv/etc 325 ass. 2002 sj (sblocco settembre)

C’e’ un bisogno disperato di moduli HV nuovi (2002?)soprattutto per test agli ISR (test accettazione e lunga durata)

Assegnazioni INFN tabella Campana

98 99 00 01 02 03 tot 686 1714 2432 2471 1820 1790 10 913 (IVA incl) (IVA incl)

Total funding 11 100 + 2.200 disp. 2 390

5198 99 00 01 02 03 04 05

Committed 15000 60% (71%)

To be committed 6000 24% (29%)

Missing 4000 16 % (19%)

(missing funding 8%) (Extra cost 11%)

98 99 00 01 02 03 04 05

1000

2000

3000

4000

KChF

MoUReal

Payments and commitments updated to April 02

INFN ( profile of MoU ‘98)

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Tot.1790

1997

1998

1999

2000

2001

2002

2003

Gran totale