Kosmek Catalogue by Agint
description
Transcript of Kosmek Catalogue by Agint
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KWCS - Sistemi di serraggio KOSMEK
Panoramica prodotti
BLOCCAGGIO POSIZIONAMENTO INNESTI E RACCORDI
VALVOLE POMPE
UNITA
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Staa rotante ad alta velocit e alta forza di bloccaggio.Il pistone maggiormente guidato permette forze maggiori+26% max) e luso di leve pi lunghe.
Speciche:Diametro esterno cilindro (mm): 36 - 40 - 48 - 55 - 65 - 75 - 90 - 105Forza di bloccaggio (kN) a 70 bar: da 2,48 a 28,9
Pressione di esercizio (bar): da 15 a 70Opzioni:Asta di controlloPredisposizione sensori di controllo Leva a smontaggio rapidoLeva doppiaCorsa lungaAngoli di rotazione 30- 45- 60
Speciche:Diametro esterno cilindro (mm): 36 - 40 - 48 - 55 - 65 - 75 - 90 - 105Forza di bloccaggio (kN) a 70 bar: da 2,16 a 26,5
Pressione di esercizio (bar): da 25 a 70
Speciche:Diametro interno cilindro (mm): 32 - 40 - 50 - 63
Forza di bloccaggio (kN) a 4 bar: da 0,78 a 3,09 EH W A Forza di bloccaggio (kN) a 4 bar: da 0,26 a 1,05H W
WHE Pressione di esercizio (bar): da 2 a 5 WHA Pressione di esercizio (bar): da 1 a 10
Speciche:TLA Diametro esterno cilindro (mm): 28,5 - 33 - 36 - 43 - 46 - 56 - 63 - 90 TLB Diametro esterno cilindro (mm): 32 - 36 - 39 - 46,5 - 53 - 63,5 - 71 - 90
Singolo eetto - Forza di bloccaggio (kN) a 350 bar: da 3,32 a 40,64 Doppio eetto - Forza di bloccaggio (kN) a 350 bar: da 3,52 a 43,3
Pressione di esercizio (bar): da 70 a 350Opzioni:Leva doppiaCorsa lungaAngoli di rotazione 30- 45- 60
Stae rotanti ad alta velocit con tripla camma di guida per unamaggiore precisione e durata.Disponibili con angia di montaggio superiore ed inferiore.Ampia gamma di misure della leva di bloccaggio.Guarnizioni parapolvere in plastica lavorate per una miglioreprotezione agli agenti contaminanti esterni.
LHASTAFFE ROTANTI (doppio eetto)
LT/LGSTAFFE ROTANTI (singolo eetto)
WHE/WHASTAFFE ROTANTI PNEUMATICHE AD ALTA FORZA(doppio eetto)
TLA/ TLB STAFFE ROTANTI (singolo/doppio eetto)
Adatto per lutilizzo in serie su linee di produzione.Sviluppato originariamente per lindustria automobilistica.Corpo in alluminio (da LT036 a LT075)Corpo in acciaio (da LG090 a LG105)
Staa rotante pneumatica compatta con la possibilit di montare direttamentesul corpo una valvola per il controllo individuale della velocit del bloccaggio.
Idraulico 70bar
Idraulico 70bar
Nuovo
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Nuovo
Pneumatico 10bar
Idraulico 350bar
BloccaggioKWCS
mon
tagg
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iretto
valvola controllo velocit
mon
tagg
io d
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valvola controllo velocit
mon
tagg
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valvola controllo velocit
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Bloccaggi a staa compatti ad alta forza di serraggio.Ogni particolare stato ottimizzato al ne di aumentare la forza diserraggio, superiore del 33% rispetto alla generazione precedente.Il corpo in acciaio da fusione consente un design pi compatto egarantisce maggiore durata e prestazioni migliori.
LKABLOCCAGGI A STAFFA (doppio eetto)
Adatto per lutilizzo in serie su linee di produzione.Sviluppato originariamente per lindustria automobilistica.Corpo in alluminio (da LM036 a LM075)Corpo in acciaio (da LJ090 a LJ105)
Bloccaggio a staa compatto ad alta pressione.Elevata durata grazie al meccanismo a ginocchiera rinforzato.
BLOCCAGGI A STAFFA (singolo/doppio eetto)
Bloccaggio a staa pneumatico compatto con la possibilit di montaredirettamente sul corpo una valvola per il controllo individuale della
WCE/WCABLOCCAGGI A STAFFA PNEUMATICI AD ALTA FORZA(doppio eetto)
LM/LJBLOCCAGGI A STAFFA (singolo eetto)
Speciche:Diametro esterno cilindro (mm): 36 - 40 - 48 - 55 - 65 - 75 - 90 - 105
Forza di bloccaggio (kN) a 70 bar: da 3,16 a 35,2 Pressione di esercizio (bar): da 5 a 70
Opzioni:Asta di controlloPredisposizione sensori di controlloBiellette di reazione ad alta resistenza
Speciche:Diametro esterno cilindro (mm): 36 - 40 - 48 - 55 - 65 - 75 - 90 - 105
Forza di bloccaggio (kN) a 70 bar: da 7,46 a 31,0 Pressione di esercizio (bar): da 25 a 70
Speciche:Diametro interno cilindro (mm): 32 - 40 - 50 - 63
E Forza di bloccaggio (kN) a 4 bar: da 0,83 a 3,35 CW A Forza di bloccaggio (kN) a 4 bar: da 0,32 a 1,25 CW
WCE Pressione di esercizio (bar): da 2 a 5WCA Pressione di esercizio (bar): da 1 a 10
Speciche:Diametro esterno cilindro (mm): 33 - 36 - 43 - 48 - 60 - 70 - 85
Singolo eetto - Forza di bloccaggio (kN) a 350 bar: da 2,62 a 27,4 Doppio eetto - Forza di bloccaggio (kN) a 350 bar: da 3,64 a 39,7 Pressione di esercizio (bar): da 35 a 350
TMA
Idraulico 70bar
Idraulico 70bar
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Nuovo Pneumatico 10bar
Idraulico 350bar
BloccaggioKWCS
velocit del bloccaggio.
mon
tagg
io d
iretto
valvola controllo velocit
mon
tagg
io d
iretto
valvola controllo velocit
mon
tagg
io d
iretto
valvola controllo velocit
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Avvicinamento a molla
Avvicinamento a mollaAvvicinamento idraulico
Avvicinamento idraulico
Avvicinamento a mollaCavoAvvicinamento idraulico
Avvicinamento pneumatico
LCIRRIGIDITORI (con angia
LDIRRIGIDITORI (corpo lettato
WNCIRRIGIDITORI PNEUMATICI AD ALTA FORZA(corpo lettato
TNC IRRIGIDITORI (corpo lettato
Il primo irrigiditore al mondo che lavora a pressioni da 25 a 70 bar.Lalta forza di sostegno previene le vibrazioni del pezzo durantele lavorazioni causate dallusura dellutensile e dal materiale.
Speciche:Diametro esterno cilindro (mm): 40 - 48 - 55 - 65 - 75 - 90
Forza di sostegno (kN) a 70 bar: da 5,5 a 65,0 Pressione di esercizio (bar): da 25 a 70
Speciche:Diametro del corpo lettato: M26 - M30 - M36 - M45
Forza di sostegno (kN) a 70 bar: da 3,0 a 10,0 Pressione di esercizio (bar): da 25 a 70
Speciche:Diametro del corpo lettato: M26 - M30 - M36 - M45 - M60Forza di sostegno (kN) a 4 bar: da 0,4 a 4,1Pressione di esercizio (bar): da 2,5 a 7
Speciche:Diametro del corpo lettato: M26 - M30 - M36 - M45
Forza di sostegno (kN) a 350 bar: da 4,4 a 16,3Pressione di esercizio (bar): da 70 a 350
Lunico irrigiditore ad alta pressione con bussola cilindrica nel settore.Ci consente un funzionamento pi uido e una forza di sostegnostabile anche alle alte pressioni.
Alta forza di sostegno prodotta a fronte di ingombri contenuti grazie al puntale di ampio diametro e alla ganascia interna di serraggio.Ottima stabilit anche con basse pressioni di esercizio.Quattro misure che variano da M26 a M45.
Irrigiditore pneumatico con pressione minima di esercizio di 2,5 bar.Pu essere installato in spazi ristretti senza la necessit di apportare
Nuovo
3
35MPa
Idraulico 70bar
Idraulico 70bar
Pneumatico 7bar
Idraulico 350bar
BloccaggioKWCS
mont
aggi
o di
retto va
lvola controllo velocit
modiche a piastre di ssaggio esistenti.
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foro lettato bombato piattello oscillante piattello oscillantecon foro lettato
foro lettato testa ad occhielloperno lettato
DPCILINDRI A SPINTA
DTCILINDRI AD ASSE CAVO
DR/DSCILINDRI A TRAZIONE
LL/LLR/LLU CILINDRI LINARI
Cilindro versatile fornito con diverse forme dello stelo del pistone.Cilindro a singolo eetto disponibile con 3 varianti di corsaper un totale di 102 modelli fra cui scegliere.Pu essere utilizzato in piccoli spazi grazie al design compatto.
Corse da 1 a 200 mm per avere sempre sempre la lunghezza ideale.
Cilindro versatile fornito con diverse forme dello stelo del pistone.Cilindro a singolo eetto disponibile con 3 varianti di corsaper un totale di 30 modelli fra cui scegliere.Pu essere utilizzato in piccoli spazi grazie al design compatto.
Speciche:Diametro del corpo lettato: M16 - M22 - M24 - M30 - M45 - M55 - M65 - M80Forza di bloccaggio (kN) a 250 bar: da 1,26 a 58,3 Pressione di esercizio (bar): da 8 a 250Forma dello stelo del pistone:
Speciche:Diametro del corpo lettato: M22 - M24 - M30 - M36 - M45 - M55 - M65 - M80
Forza di bloccaggio (kN) DR a 250 bar: da 1,75 a 62,1 Forza di bloccaggio (kN) DS a 250 bar: da 3,01 a 64,1
Pressione di esercizio (bar): da 10 a 250
Speciche:Diametro del corpo lettato: M36 - M45 - M55 - M65 - M80Forza di bloccaggio (kN) a 250 bar: da 11,3 a 64,1
Pressione di esercizio (bar): da 10 a 250
Speciche:Diametro esterno cilindro (mm): 36 - 40 - 48 - 55 - 65 - 75 - 90 - 105
Forza di bloccaggio (kN) a 70 bar: a spinta da 3,15 a 35,2 a trazione da 1,75 a 24,0 Pressione di esercizio (bar): da 5 a 70
Opzioni:Asta di controlloPredisposizione sensori di controlloForma dello stelo del pistone:
Cilindro versatile fornito con diverse forme dello stelo del pistone.Cilindro a singolo eetto disponibile con 3 varianti di corsaper un totale di 24 (DR) / 48 (DS modelli fra cui scegliere.Pu essere utilizzato in piccoli spazi grazie al design compatto.
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Idraulico 70bar
BloccaggioKWCS
Idraulico 70bar Idraulico 250bar
Idraulico 70bar Idraulico 250bar
Idraulico 70bar Idraulico 250barmo
ntag
gio
diret
to valvola controllo velocit
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Idraulico 70bar
Idraulico 70bar
Manuale
Sistema di bloccaggio a punto zero per attrezzature.Elevata precisione di centraggio di 3m.
Il pezzo pu essere posizionato manualmente con una precisione di 5 m grazie allespansione della boccola conica.
VS/VTBLOCCAGGIO PALLET A PUNTO ZERO
VL/VM/WMCILINDRI DI RIFERIMENTO IDRAULICI / PNEUMATICI
VXPERNI DI RIFERIMENTO MANUALI
Cilindri a rapido azionamento per il riferimento di particolari utilizzandofori esitenti grezzi o lavorati.Elevata precisione di centraggio di 3m.
VJ/VK/WKCILINDRI DI RIFERIMENTO IDRAULICI / PNEUMATICI Cilindri a rapido azionamento per il riferimento di particolari utilizzando
fori esitenti grezzi o lavorati.Elevata precisione di centraggio di 3m.
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PosizionamentoKWCS
Bloccaggio pallet a molla Bloccaggio pallet a doppio eetto
Datumper centraggio Cut (per riferimento unidirezionale)
Cilindro di riferimento a molla Cilindro di riferimento a doppio eetto
Speciche:Diametri di presa (standard) (mm): 8 - 10 - 12 - 16 - 20
Forza di ritenuta (N) (alla coppia di serraggio ammissibile): da 1500 a 5370
Speciche:Diametri di presa (standard) (mm): 8 - 9 - 10 - 12 - 13 - 15 - 16 - 18 - 20VL idraulico a singolo eetto: Pressione di sblocco (bar): da 25 a 70 bar VM idraulico a doppio eetto: Pressione di esercizio (bar): da 25 a 70 WM pneumatico a doppio eetto: Pressione di esercizio (bar): da 4 a 10
Speciche:Diametri di presa (standard) (mm): da 7,6 a 8,5 - da 8,5 a 9,5 - da 9,5 a 10,8VJ idraulico a singolo eetto: Pressione di esercizio (bar): da 25 a 70 VK idraulico a doppio eetto: Pressione di esercizio (bar): da 15a 70 WK pneumatico a doppio eetto: Pressione di esercizio (bar): da 4 a 10
Speciche:Singolo eetto: Forza di bloccaggio (kN): 2,5 - 4,0 - 6,0 - 10,0 - 16,0 - 25,0 - 40,0 Pressione di sblocco (bar): da 35 a 70 barDoppio eetto: Forza di bloccaggio (kN): 4,0 - 6,0 - 10,0 - 16,0 - 25,0 Pressione di esercizio (bar): da 15 a 70 bar
Pneumatico 10bar
Datum (per centraggio) Cut (per riferimento unidirezionale)
Idraulico 70bar Pneumatico 10bar
Forza di ritenuta (N): da 260 a 290
Forza di ritenuta (N) (a 70 bar): da 510 a 550
Forza di ritenuta (N) (a 10 bar): da 300 a 330
Forza di ritenuta (N) (a 70 bar): da 210 a 390
Forza di ritenuta (N) (a 70 bar): da 230 a 430
Forza di ritenuta (N) (a 10 bar): da 130 a 250
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Idraulico 70bar
Idraulico 70bar
Idraulico 70bar Idraulico 250bar
Pneumatico 10bar
SFKBLOCCAGGIO A PERNO (Antipolvere) Questo bloccaggio tira il pezzo da lavorare verso il piano di riferimento
secondo lasse Z utilizzando un foro esistente lavorato.Permette la lavorazione di 5 facce del pezzo con una sola presa.
Questo bloccaggio tira il pezzo da lavorare verso il piano di riferimentosecondo il piano Z utilizzando un foro esistente lavorato.Permette la lavorazione di 5 facce del pezzo con una sola presa.
SFHBLOCCAGGIO A PERNO
Questo bloccaggio tira il pezzo da lavorare verso il piano di riferimentosecondo lasse Z utilizzando un foro esistente lavorato.Permette la lavorazione di 5 facce del pezzo con una sola presa.
SWHBLOCCAGGIO A PERNO PNEUMATICO
Bloccaggio a sfere con perno di ssaggio che consente la lavorazionecontemporanea di 5 facce del pezzo, ad eccezione del piano di bloccaggio.
FP/FQBLOCCAGGIO A SFERE
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Nuovo
Nuovo
Nuovo
PERNO DIBLOCCAGGIO
Speciche:70 bar: Diametro esterno cilindro (mm): 39 - 55 - 65 - 75 - 90 Forza di bloccaggio (kN) (a 70 bar): 4,0 - 6,3 - 10,0 - 15,0 - 24,0 Pressione di esercizio (bar): da 10 a 70 bar250 bar: Diametro esterno cilindro (mm): 36 - 39 - 47 - 55 - 75 Forza di bloccaggio (kN) (a 70 bar): 4,0 - 6,3 - 10,0 - 15,0 - 25,0 Pressione di esercizio (bar): da 10 a 250 bar
Speciche:Diametri di presa (standard) (mm): 11 - 12 - 13 - 14 - 15 - 16 - 17 - 18Forza di bloccaggio (kN) (a 70 bar): da 3,65 a 6,95Pressione di esercizio (bar): da 15 a 70 bar
Speciche:Diametri di presa (standard) (mm): 11 - 12 - 13 - 14Forza di bloccaggio (kN) (a 10 bar): 1,50Pressione di esercizio (bar): da 3 a 10 bar
Speciche:Diametri di presa (standard) (mm): 6 - 7 - 8 - 9 - 10 - 11 - 12 - 13 - 14 - 15 - 16 - 17 - 18Forza di bloccaggio (kN) (a 70 bar): da 2,05 a 6,95 Pressione di esercizio (bar): da 15 a 70 bar
PosizionamentoKWCS
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La pressione sul lato dellattrezzo viene mantenuta anche quando la pressionedi alimentazione viene interrotta con linnesto collegato.Questo permette una connessione/disconnessione rapida senza vincoli o requisitiidraulici particolari.Sul lato di alimentazione prevista una funzione di soaggio aria.
Speciche:Fluido da utilizzare: Olio idraulico genericoArea minima di passaggio (mm2): 10,2Forza di reazione alla pressurizzazione (kN (a 70 bar: 0,96Eccentricit ammissibile (mm: 1Pressione di esercizio (bar): da 10 a 250
Innesti senza perdite che richiedono una piccola forza di innesto indipendentemente dalla pressione di esercizio utilizzata.Connessione di apparecchiature semplicata grazie al ridotto carico sul latodellattrezzatura di utilizzo.
BGC/BGDINNESTI SENZA PERDITE conVALVOLA PILOTA
Speciche:Fluido da utilizzare: Olio idraulico genericoArea minima di passaggio (mm2): 11,6Forza di innesto alla connessione (kN): 0,25Eccentricit ammissibile (mm: 1Pressione di esercizio (bar): da 50,0 a 250,0
BGP/BGSINNESTI SENZA PERDITE conVALVOLA PILOTA
BNP/BNSINNESTI SENZA PERDITE
BBP/BBS INNESTI SENZA PERDITE(richiede una piccola forza di innesto)
La pressione sul lato dellattrezzo viene mantenuta anche quando la pressionedi alimentazione viene interrotta con linnesto collegato.Questo permette una connessione/disconnessione rapida senza vincoli o requisitiidraulici particolari.
Speciche:Fluido da utilizzare: Olio idraulico genericoArea minima di passaggio (mm2): 11,0Forza di reazione alla pressurizzazione (kN (a 70 bar: 0,93Eccentricit ammissibile (mm: 1Pressione di esercizio (bar): da 10 a 70
Innesti senza perdite dotati di meccanismo di allineamento che consentela connessione e disconnessione in pressione.
Speciche:Fluido da utilizzare: Olio idraulico genericoArea minima di passaggio (mm2): 11,0Forza di reazione alla pressurizzazione (kN (a 70 bar: 1,02Eccentricit ammissibile (mm: 1Pressione di esercizio (bar): da 10,0 a 250,0
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Innesti / RaccordiKWCS
Idraulico 70bar
Idraulico 70bar Idraulico 250bar
Idraulico 70bar Idraulico 250bar
Idraulico 70bar Idraulico 250bar
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Innesto automatico dotato di meccanismo di allineamento con possibilitdi innesto e disinnesto anche sotto pressione.
Speciche:Fluido da utilizzare: Olio idraulico genericoArea minima di passaggio (mm2): 10,3BJ220/25040BJ32129BJ351Forza di reazione alla pressurizzazione (kN) (a 70 bar): 0.68BJ220/2501.22BJ321/BJ351Eccentricit ammissibile (mm): 1Pressione di esercizio (bar): da 10a 300
BJP/BJSINNESTI SENZA PERDITE
Raccordi idraulici o pneumatici utilizzati per il collegamento e scollegamento al circuito di attrezzature di ssaggio e piastre.
JNA/JNB Speciche:Fluido da utilizzare: AriaArea minima di passaggio (mm2): 8,8 (7,4 eccentrico)Forza di reazione alla pressurizzazione (kN):
(a 5 bar): 0,12 Eccentricit ammissibile (mm): 1Pressione di esercizio (bar): max. 10
JNC/JND Speciche:Fluido da utilizzare: Aria - OlioArea minima di passaggio (mm2): 10,3Forza di reazione alla pressurizzazione (kN):
(a 70 bar): 0,82 Eccentricit ammissibile (mm): 0,5 (JNC/D20-0F) 0,41(JNC/D020-0M)Pressione di esercizio (bar): max. 250
JVC/JVD Speciche:Fluido da utilizzare: Aria - OlioArea minima di passaggio (mm2): 12,6Forza di reazione alla pressurizzazione (kN):
(a 70 bar): 1,12 Eccentricit ammissibile (mm): 0,5Pressione di esercizio (bar): max. 70
JVE/JVF Speciche:Fluido da utilizzare: RefrigeranteArea minima di passaggio (mm2): 29,0Forza di reazione alla pressurizzazione (kN):
(a 10 bar): 0,44 Eccentricit ammissibile (mm): 0,5Pressione di esercizio (bar): max. 10
Raccordi pneumatici, idraulici e per refrigerante per il collegamento escollegamento al circuito di attrezzature di ssaggio e piastre.
Giunto automatico con valvola di ritegno utilizzato in circuiti pneumatici e per refrigerante, utilizzato principalmente in applicazioni di automazione.
Speciche: Fluido da utilizzare: Aria - Refrigerante - Olio idraulico genericoArea minima di passaggio (mm2): 29,0 (JL020) - 50,0 (JL30)Forza di reazione alla pressurizzazione (kN) (a 70 bar): 1,18JL0201,54JL030Eccentricit ammissibile (mm): 0,5Pressione di esercizio (bar max. 35Aria - Refrigerante max. 250Idraulico
JLP/JLSRACCORDI
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Innesti / RaccordiKWCS
3.5MPa
Idraulico 250barRefrigerante350 bar
Idraulico 70bar Idraulico 250bar
Pneumatico 10bar
Idraulico 250barPneumatico 10bar
Idraulico 70barRefrigerante 10barPneumatico 10barJVC/JVD JVE/JVFRACCORDI
JNA/JNB JNC/JNDRACCORDI CON RILEVAMENTO RACCORDI
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Valvole senza perdite a disconnessione manuale.Mantengono la pressione dellattrezzo quando disconnesse dalla sorgente.
Speciche:Opzioni di alimentazione: tubazione, a basetta, a montaggio multiplo (BLS - BLB - BM) Area minima di passaggio (mm2): 17,2 (BK22) - 14,2 (BK25) - 30,0 (BK32)Pressione di esercizio (bar): da 20 a 300
BKVALVOLE SENZA PERDITE
BLSVALVOLE DI SEQUENZA
BLBVALVOLE DI BILANCIAMENTO
Valvola di sequenza che permette di gestire attuatori multipli per garantireil posizionamento e prevenire deformazioni.
Speciche:Opzioni di alimentazione: tubazione, a basetta, a montaggio multiplo (BLS - BLB - BM)Area minima di passaggio (mm2): 7 (P(R)CYL) - 27 (CYLP(R))Pressione di esercizio (bar): da 20 a 300
BLGVALVOLE DI SEQUENZA COMPATTE Valvola di sequenza compatta, solo a montaggio a basetta, che permette di
gestire attuatori multipli per garantire il posizionamento e prevenire deformazioni.
Speciche:Opzioni di alimentazione: a basettaArea minima di passaggio (mm2): 8,7 (P(R)CYL) - 10,2 (CYLP(R))Pressione di esercizio (bar): da 20 a 350
Valvola di bilanciamento della pressione per prevenire le deformazioni deipezzi durante il funzionamento.
Speciche:Opzioni di alimentazione: tubazione, a basetta, a montaggio mutiplo (BK)Area minima di passaggio (mm2): 4,6Pressione di esercizio (bar): da 20 a 300
Idraulico 70bar Idraulico 300bar
Idraulico 70bar Idraulico 350bar
Idraulico 70bar Idraulico 300bar
Idraulico 70bar Idraulico 300bar
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ValvoleKWCS
Nuovo
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Valvola riduttrice senza perdite per ridurre parzialmente la pressione del circuito idraulico di un attrezzo.Pu essere utilizzato nel circuito anche quando scollegato dalla fontedi pressione.
Speciche:Opzioni di alimentazione: tubazione, a basetta, a montaggio multiplo (BK)Area minima di passaggio (mm2): 9,4Pressione di alimentazione primaria (bar: da 35 a 300Pressione secondaria (bar: da 20 a 200
BMVALVOLA RIDUTTRICE SENZA PERDITE
Accumulatore a molla utilizzato per assorbire le variazioni di pressioneallinterno di un circuito idraulico.Ampia gamma disponibile per svariate applicazioni.
Speciche:Opzioni di alimentazione: tubazione, a basettaPressione di esercizio (bar): da 20 a 70
Rileva la pressione del circuito di un apparecchio scollegatodalla sorgente di alimentazione idraulica utilizzando un attuatoredi necorsa incorporato.
Speciche:Opzioni di alimentazione: tubazione, a basettaCampo di pressione (bar): da 45 a 220
JKINDICATORE DI PRESSIONE
JSSACCUMULATORE
PSSWITCH
JGA/JGBMANOMETRO
JXPIASTRINA DI MONTAGGIO PER MANOMETRO
Provvede al blocco tra una maschera e il relativo sistema di trasporto per mezzodi un segnale elettrico per garantire ladisconnessione dellalimentazione.
Divide un unico circuito in pi rami.Indica la pressione del circuito idraulico.Riempito di glicerina per prevenire le
Idraulico 70bar
Idraulico 70bar Idraulico 220bar
Idraulico 70bar Idraulico 300bar
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ValvoleKWCS
vibrazioni.
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AA/AB/ACPOMPE AD ARIA
AA-V/AB-V/AC-VPOMPE AD ARIA
16 dimensioni, dal palmo di una mano no a grandi portate.Alte pressioni idrauliche, fornite unicamente con aria compressa.
Speciche:Pressione in uscita (bar) : mod. AA da 40 a 177 mod. AB da 24 a 435 mod. AC da 23 a 647Consumo dar ia(Nm3/min): mod. AA 0,15 mod. AB 0,4 mod. AC 1,0
Speciche:Pressione in uscita (bar) : mod. AA da 40 a 177 mod. AB da 24 a 435 mod. AC da 23 a 647Consumo dar ia(Nm3/min): mod. AA 0,15 mod. AB 0,4 mod. AC 1,0
16 dimensioni, dal palmo di una mano no a grandi portate, dotate di valvola.Alte pressioni idrauliche, fornite unicamente con aria compressa.
AUMOLTIPLICATORE DI PRESSIONEA SCARICA CONTINUA
Valvola moltiplicatrice compatta. La pressione di alimentazione incrementatautilizzando laria per incrementare la pressione del cilindro idraulico.Disponibile con rapporti di moltiplicazione di 2, 3 e 5 volte.
Speciche:Rapporto di molt ipl icazione: 2 (AU2520) - 3 (AU2530) - 5 (AU2850)Pressione in entrata (bar) : da 30 a 125 (AU2520) da 20 a 84 (AU2530) da 20 a 70 (AU2850)Pressione in uscita (bar) : da 60 a 250 (AU2520 - AU2530) da 100 a 350 (AU2850)
Unit moltiplicatrice compatta in lineala pressione in uscita viene incrementata automaticamente dalla pressionein entrata. Disponibile con rapporti di moltiplicazione di 2,2, 3 e 6.
Speciche:Rapporto di molt ipl icazione: 1 :2 ,2 (BU5020) - 1 :3 (BU5030) - 1 :6 (BU5060)Pressione in entrata (bar) : da 50 a 114 (BU5020) da 30 a 84 (BU5030) da 15 a 42 (BU5060)Pressione in uscita (bar) : da 110 a 250 (BU5020) da 90 a 252 (BU5030 - BU5060)Volume di scar ico nel processo di potenziamento (cm3): 30BU502023BU503012BU5060
BUVALVOLA MOLTIPLICATRICESENZA PERDITE
Idraulico 70bar Idraulico 250bar
Idraulico 70bar Idraulico 300bar
Idraulico 70bar Idraulico 435bar
Idraulico 70bar Idraulico 647bar
11
PompeKWCS
-
port
port
Valvola di sfiatoBXVALVOLA DI SFIATOPNEUMATICA AUTOMATICA
BASVALVOLA SENZA PERDITE
JBPRESSOSTATO
Valvola di sato che svuota automaticamente laria allinterno delcircuito idraulico durante il ciclo di ON/OFF.Viene installata nella parte superiore di un circuito idraulico.
Speciche:Volume di drenaggio (cm3/azione): 10 (solo aria) - 0,6 (solo olio)Pressione di apertura (bar) : 0 ,4portata minima di funzionamento (cm3/min) : 50Pressione di esercizio (bar): max. 250
La pressione mantenuta anche se la sorgente idraulica disattivata.E possibile il controllo della pressione se utilizzata in combinazionecon un pressostato.
Speciche:Area minima di passaggio (mm2): PA:8 AR:44 Pressione di esercizio (bar): da 25 a 300
Utilizzato per il controllo della pressione interna di un circuito idraulico.Resistente alle vibrazioni di 30G.
Speciche:Campo di pressione: in aumento (bar) : da 7 a 392 in diminuzione (bar) da 4 a 362Opzioni:Luci a LED Luci a l neon
BSPVALVOLA PILOTA SENZA PERDITE La pressione mantenuta anche se la sorgente idraulica
disattivata.E in grado di mantenere in azione un cilindro idraulico.Montaggio conforme a ISO 4401-03.
Speciche:Area minima di passaggio (mm2): 24 Pressione di esercizio (bar): da 25 a 250
Idraulico 70bar Idraulico 300bar
Idraulico 250bar
Idraulico 392bar
Idraulico 70bar Idraulico 250bar
12
PompeKWCS
-
BA
PR
port
port port
B
A
PA
RPH
port
port port
H(R)
HR
HR
Gruppo valvole senza perdite a comando manualeDisponibili sia normalmente aperte che normalmente chiuse.
Gruppo pompa utilizzabile in combinazione con il gruppo valvolea tre vie senza perdite (BC e BH).
Unit idraulica compatta che comprende la pompa mod. AA,le valvole e i pressostati.
Unit idraulica equipaggiata con la pompa mod. AC.Usata in sistemi che richiedono una portata maggiore rispettoalla versione CP.
Unit idraulica con pompa ad azionamento manuale e valvola integrata.
Gruppo valvole senza perdite e pressostato.Manovrate a distanza con controllo elettrico.
Gruppo pompa ad alta portata utilizzabile in compinazione con ilgruppo valvole a tre vie senza perdite (BC e BH).
BC BH
CB CC
CP CS
CV
Circuito a due vie
Circuito a due vie Circuito a due vie
Circuito ad una via
Circuito a due vie
Pressione in uscita (bar) : da 24 a 435 da 25 a 300 (in combinazione con BC e BH)
Pressione in uscita (bar) : da 23 a 647 da 25 a 300 (in combinazione con BC e BH)
Pressione di esercizio (bar): da 25 a 300 Pressione di esercizio (bar): da 25 a 300
Pressione in uscita (bar) : da 25 a 300 Pressione in uscita (bar) : da 25 a 300
Pressione in uscita (bar) : da 24 a 435 (pompa mod. AA) da 24 a 435 (pompa mod. AC)
Idraulico 70bar Hydraulic 647bar
Idraulico 70bar Idraulico 435bar
Idraulico 70bar Idraulico 300barIdraulico 70bar Idraulico 300bar
Idraulico 70bar Idraulico 647bar
Idraulico 70bar Idraulico 300barIdraulico 70bar Idraulico 300bar
13
UnitKWCS
-
Pneumatica Idraulica
Tappo di satoValvola di sato
Ghiera di ssaggio Blocchetto per tubazioni
Blocchetto per tubazioniBlocchetto di ssaggio
Blocchetto a basetta
Blocchetto a basetta
Forma del la leva
ELEMENTI DI BLOCCAGGIO
ELEMENTI DI MONTAGGIO
Valvola di usso a montaggio diretto, permette la regolazioneindividuale dei componenti allinterno di un circuito.Disponibile sia per bassa che per alta pressione
Speciche:Fluido da utilizzare: Aria (BZW) - Olio idraulico generico (BZL, BZT)Pressione di esercizio (bar): max. 10 (BZW) - max. 70 (BZL) - max. 350 (BZT)
BZW/BZL/BZTValvola di controllo velocit
BZX/JZGValvola/Tappo con funzione di sato
Leva di bloccaggio a cambio rapido
Per le seguenti versioni di bloccaggi: LHA - TLA - TLB
Leva di bloccaggio standard
Per le seguenti versioni di bloccaggi: LG - LHA - TLA - TLB - WHA
Braccio di bloccaggio standard
Braccio di bloccaggio seminito
Per le seguenti versioni di bloccaggi: LJ - LM - WCA
Per le seguenti versioni di bloccaggi: LJ - LKA - LM - WCA - TMA
Per le seguenti versioni di bloccaggi:DP - DR - DS - DT
Per le seguenti versioni di bloccaggi:DP
Per le seguenti versioni di bloccaggi:LC - LG - LHA - LJ - LKA - LM - LT - TMA
Per le seguenti versioni di bloccaggi:DR - LD - TNC - WD
Per le seguenti versioni di bloccaggi:DP
Per le seguenti versioni di bloccaggi:DP - DR - DS - DT - LD - TNC - WD
BZX: Valvola di sato.JZG: Tappo con funzione di sato.Laria viene satata al termine del ciclo,aumentando la stabilit del sistema idraulico.
Speciche:Fluido da utilizzare: Olio idraulico genericoPressione di esercizio (bar): max. 250 (BZX) - max. 350 (JZG)
Idraulico 70bar Idraulico 350bar
Idraulico 70bar Idraulico 350bar
Pneumatico 10bar
14
AccessoriKWCS
forma dello stelo
forma dello stelo
-
CAMBIO RAPIDO STAMPI
CAMBIO RAPIDO STAMPI AD INIEZIONE
BLOCCAGGIO STAMPI PRESSOFUSIONE
Linea completa di bloccaggio idraulici e pneumatici.
Per tutte le applicazioni di stampaggio ad iniezione.
BLOCCAGGIO STAMPI AD INIEZIONE
Lo stampo viene assicurato dallazione magnetica.
Disponibile per macchine di dimensioni superiori a 300kN.
Cambio dello stampo in pochissimo tempo.
Usato su tutti i tipi di presse per stampaggio.
Sistema di fissaggio stampi stabile e sicuro per sistemi a pressofusione
anche in condizioni gravose come le alte temperature o distaccanti, ecc.
Gamma prodottiProduciamo una vasta gamma di sistemi di bloccaggio e componenti, non esitate a contattarci.
http://www.agint.com
kwcs-0412-i
Attrezzature Agint SrlVia Privata Alzaia Trieste 320090 Cesano Boscone (MI)Tel. 02 - 4945 1414 Fax 02 - [email protected]
-
Single-action swing clamp
7MPa
model LT/LG
Printed in JapanCAT.NO.LT001-05-02
http://www.kosmek.co.jp
ul. Japoska 855-220 Jelcz-Laskowice, PolandTEL.48-71-303-5400 FAX.48-71-303-5401
POLAND OFFICE:
1441 Branding Avenue,Suite 110 Downers Grove,IL 60515 USATEL.630-241-3465 FAX.630-241-3834
2007. 03. First 0.5Ry2009. 01. Fifth 1Ry
-
Single-action swing clamp
7MPa http:/ /www.kosmek.co.jp1
LT/L
G
Cross-sectional structure and features
High-power & high-speed clamp
Superior coolant resistanceA strong seal has been achieved with a specially designed dust seal, which can also be used with high-pressure coolant.The use of a highly chemical resistant material makes it highly durable even when chlorine-based coolant is used.
Designed for high speedsLarger diameter cam, large ball bearings and enlarged guide dimensions increase rigidity. Improved outer race reduces friction.
Taper sleeve design eliminates taper from clamp lever. Timing pin assures phase for quick change of clamp lever.
Easy manufacturingof clamp levers
Long-life, high durabilityExclusive trap valve isolates the spring housing from the external atmosphere. Coolant is kept out eliminating internal corrosion. Also, cumbersome vent port isn't required.
Increased guide ratio provides high rigidity.
Optimized for StrengthDirect mount speed
control availableSpeed and synchronization are easily adjusted when equipped with direct mount speed controllers. Air venting is quick with speed controller or air vent valve. Speed controller and air valve are for use with manifold (C type) hydraulic supply.
Speed control valve (Model BZL)Assembly diagram
Air venting diagram
model BZL model JZGAir venting valve
model BZX (Refer to Page 11)
-
KOSMEK LTD . 2
model LT/LG
3
5
7
9
15
INDEX
Model code
Performance Graph
Remarks
LT/LGStandard type Clamp at 90 swing
Lever design dimensions/accessories
-
Single-action swing clamp
7MPa http:/ /www.kosmek.co.jp KOSMEK LTD .
Mod
el c
ode
Mod
el c
ode
model LT/LGModel code
2
L T 048 0 - C R
3 421 5
3
Body size
1 Body material
Shows the exterior diameter (D) of the cylinder on the main unit
4 Piping methodsC : Gasket type (with G thread plug)G : Gasket typeS : Pipe type (Rc thread)
T : Aluminum alloy (Body size: 036-075)G : Steel (Body size: 090-105)
5 Swing direction during lockingR: Clockwise directionL : Counter-clockwise direction
Design No.
Single-action swing clamp
Swing direction during locking
Notes*1 The aluminum alloy body material (LT) is for body sizes 036-075, and the steel (LG) is for body sizes 090 and 105.*2 With the gasket type, the one with the alluminum alloy body (LT) has no Rc thread, while the one with the steel body (LG) has a plug on the Rc
thread.
Pipe typeRc thread
No gasket portwith G thread plug
Speed controller can be installed
Gasket type
BZL 0 1 0 0 - A
1
321
2
3
BZX 0 1 0
1
21
2
Speed control valve (with air venting function) *1
JZG 0 1 0
1
21
2 Design No.
G thread size1 : G1/82 : G1/43 : G3/8
A : Meter-inB : Meter-out
Design No.
Type of control
*1 Can only be installed on C-type piping system.
BZL-A:Meter-in BZL-B:Meter-out
P1 PortHydraulic pressure
supply side
P2 PortClamp side
P1 PortHydraulic pressure
supply side
P2 PortClamp side
G thread size1 : G1/82 : G1/43 : G3/8
Design No.
Air bleed valve *2
G thread size1: G1/82 : G1/43 : G3/8
*3 Shipped assembled on C-type piping system.
G thread plug (with air bleed function) *3
*2 Can only be installed on C-type piping system.
-
Single-action swing clamp
7MPa http:/ /www.kosmek.co.jp KOSMEK LTD .
Mod
el c
ode
Mod
el c
ode
model LT/LGModel code
2
L T 048 0 - C R
3 421 5
3
Body size
1 Body material
Shows the exterior diameter (D) of the cylinder on the main unit
4 Piping methodsC : Gasket type (with G thread plug)G : Gasket typeS : Pipe type (Rc thread)
T : Aluminum alloy (Body size: 036-075)G : Steel (Body size: 090-105)
5 Swing direction during lockingR: Clockwise directionL : Counter-clockwise direction
Design No.
Single-action swing clamp
Swing direction during locking
Notes*1 The aluminum alloy body material (LT) is for body sizes 036-075, and the steel (LG) is for body sizes 090 and 105.*2 With the gasket type, the one with the alluminum alloy body (LT) has no Rc thread, while the one with the steel body (LG) has a plug on the Rc
thread.
Pipe typeRc thread
No gasket portwith G thread plug
Speed controller can be installed
Gasket type
BZL 0 1 0 0 - A
1
321
2
3
BZX 0 1 0
1
21
2
Speed control valve (with air venting function) *1
JZG 0 1 0
1
21
2 Design No.
G thread size1 : G1/82 : G1/43 : G3/8
A : Meter-inB : Meter-out
Design No.
Type of control
*1 Can only be installed on C-type piping system.
BZL-A:Meter-in BZL-B:Meter-out
P1 PortHydraulic pressure
supply side
P2 PortClamp side
P1 PortHydraulic pressure
supply side
P2 PortClamp side
G thread size1 : G1/82 : G1/43 : G3/8
Design No.
Air bleed valve *2
G thread size1: G1/82 : G1/43 : G3/8
*3 Shipped assembled on C-type piping system.
G thread plug (with air bleed function) *3
*2 Can only be installed on C-type piping system.
-
Single-action swing clamp
7MPa http:/ /www.kosmek.co.jp KOSMEK LTD .
Perfo
rman
ce C
urve
Allow
able
opera
tion t
ime g
raph
model LT/LGPerformance curve/allowable operation time graph
LT0360
Please 1. This graph shows the relationship between supply pressure and clamp force. Read 2. The clamp force will vary depending on the length of the lever. Use the appropriate hydraulic pressure for the length of the lever. 3. If used outside the permitted range it could cause deformation, dragging or oil leaks. 4. When adjusting the clamp operation time refer to the 90swing time graph and set it to operate at the appropriate speed.
LT0550
How to read performance curve diagram
(E.g.) When LT0480 is usedL
U
Note 1. Clamp force F is found by substituting lever length L and hydraulic pressure P in the formulas in the specifications column. (see page 8). 2. Cylinder thrust (L=0) cannot be found with the formula on page 8.
Model
Standard lever dimensionsLever length L
LG1050LG0900
LT0750LT0650
0
05
10
15
20
25
L0
L32 12
L0 0
L150 130
1 2 3 4 5
1 2 3 4 5
L0
L55 215L120 85
L200 15
0
1
2
3
4
5
8
Non-usable rangepart
LT0400
L0
L35 14
L0 5L150 125
0
05
10
15
20
25
30
35
1 2 3 4 5
1 2 3 4 5
L0
L0 35L10 115L250 15
0
5
10
15
20
25
30
1 2 3 4 5
L0
L5 25L150 1025L250 2025
0
4
8
12
1
20
1 2 3 4 5
L0
L5 25L120 80L200 10
0
2
4
8
10
12
14
1 2 3 4 5
L0
L50 20
L120 0
L200 10
0
1
2
3
4
5
LT0480
1 2 3 4 5
L0
L42 15 L100 45L150 1245
0
1
2
3
4
5
LT0480
1 2 3 4 5
L0
L42 15 L100 45L150 1245
0
10
20
30
40
50
Performance Curve
Supplied hydraulic pressure (MPa)Supplied hydraulic pressure (MPa) Supplied hydraulic pressure (MPa)
Supplied hydraulic pressure (MPa) Supplied hydraulic pressure (MPa)
Supplied hydraulic pressure (MPa)Supplied hydraulic pressure (MPa) Supplied hydraulic pressure (MPa)Cl
amp
forc
e (k
N)
Clam
p fo
rce
(kN)
Clam
p fo
rce
(kN)
Clam
p fo
rce
(kN)
Clam
p fo
rce
(kN)
Clam
p fo
rce
(kN)
Clam
p fo
rce
(kN)
Clam
p fo
rce
(kN)
Non-usable range Non-usable range Non-usable range
Non-usable range Non-usable range Non-usable range
Non-usable range Non-usable range
Requirements: Hydraulic pressure of 5.0 MPaWhen lever length(L) = 42 mmClamp force is approximately 2.4kN.
Supplied hydraulic pressure (MPa)
Clam
p fo
rce
(kN)
(1) Rectangular plate (rectangular solid), rotational axis perpendicular to plate at one end
(2) Rectangular plate (rectangular solid), rotational axis perpendicular to plate at center of gravity
(3) There is a load at the tip of the lever
L1L D
L
D L
L2
O 2
L1
D
O2
-
DOO3-2 3 L22 2
12
O 1O 3
O 1
O
How to find the moment of inertia (formula) Moment of inertia (kgm2) L, L1, L2, K, b: Length (m) m, m1, m2, m3: Weight (kg)
14L
2
D
2
12O 2 4L1
2
D
2
12
O L
2
D
2
12
O1 4L2
D
2
12O 2 4L1
2
D
2
12
05 1 150
0005
0010
0015
0020
0025
05 1 150
0010
0020
0030
0040
LT0550
LT0480
05 1 150
LT0650
0020
0040
000
0080
0100
05 1 150
90 swing time (sec)
90 swing time (sec) 90 swing time (sec)
90 swing time (sec)
90 swing time (sec) 90 swing time (sec)
Material swing lever
Material swing lever
Material swing lever Material swing lever
Material swing leverMaterial swing lever
LT07500150
0025
0050
005
0100
0125
05 1 150
LG09000300
0050
0100
0150
0200
0250
2 05 1 150
LG1050
2
0100
0200
0300
0400
0500
03
03 03 03
03 03
LT0360
90 swing time (sec)0
LT0400
90 swing time (sec)
Material swing lever00025
0005
0005
0010
00125
0015
1505 103
Material swing lever
0
0002
0004
000
0008
0010
1503 0 0 12
Allowable operation time graph
Mom
ent o
f iner
tia (k
g
2 )
Mom
ent o
f iner
tia (k
g
2 )
Mom
ent o
f iner
tia (k
g
2 )
Mom
ent o
f iner
tia (k
g
2 )
Mom
ent o
f iner
tia (k
g
2 )
Mom
ent o
f iner
tia (k
g
2 )
Mom
ent o
f iner
tia (k
g
2 )
Mom
ent o
f iner
tia (k
g
2 )
Notes 1. This graph shows the 90 swing time with respect to the levers moment of inertia. The rotation operation may not be possible with levers having large moments of inertia depending on the mounting position of the lever and the hydraulic pressure supplied.
2. Adjust the 90 swing time so that it is larger than the value shown in the graph above with the levers moment of inertia.
3. If the swing is too fast, the force of inertia may reduce the stopping precision and cause damage to the internal parts.
4. If the clamp is mounted sideways the weight of the lever when it begins rotating of its own weight at the time of release may cause the speed of rotation to exceed the allowable time as shown above and damage the clamp. If such is the case, use a speed control valve to adjust the meter-out speed.
5. Contact us if you wish to use the clamp under conditions other than those shown in this graph.
-
Single-action swing clamp
7MPa http:/ /www.kosmek.co.jp KOSMEK LTD .
Perfo
rman
ce C
urve
Allow
able
opera
tion t
ime g
raph
model LT/LGPerformance curve/allowable operation time graph
LT0360
Please 1. This graph shows the relationship between supply pressure and clamp force. Read 2. The clamp force will vary depending on the length of the lever. Use the appropriate hydraulic pressure for the length of the lever. 3. If used outside the permitted range it could cause deformation, dragging or oil leaks. 4. When adjusting the clamp operation time refer to the 90swing time graph and set it to operate at the appropriate speed.
LT0550
How to read performance curve diagram
(E.g.) When LT0480 is usedL
U
Note 1. Clamp force F is found by substituting lever length L and hydraulic pressure P in the formulas in the specifications column. (see page 8). 2. Cylinder thrust (L=0) cannot be found with the formula on page 8.
Model
Standard lever dimensionsLever length L
LG1050LG0900
LT0750LT0650
0
05
10
15
20
25
L0
L32 12
L0 0
L150 130
1 2 3 4 5
1 2 3 4 5
L0
L55 215L120 85
L200 15
0
1
2
3
4
5
8
Non-usable rangepart
LT0400
L0
L35 14
L0 5L150 125
0
05
10
15
20
25
30
35
1 2 3 4 5
1 2 3 4 5
L0
L0 35L10 115L250 15
0
5
10
15
20
25
30
1 2 3 4 5
L0
L5 25L150 1025L250 2025
0
4
8
12
1
20
1 2 3 4 5
L0
L5 25L120 80L200 10
0
2
4
8
10
12
14
1 2 3 4 5
L0
L50 20
L120 0
L200 10
0
1
2
3
4
5
LT0480
1 2 3 4 5
L0
L42 15 L100 45L150 1245
0
1
2
3
4
5
LT0480
1 2 3 4 5
L0
L42 15 L100 45L150 1245
0
10
20
30
40
50
Performance Curve
Supplied hydraulic pressure (MPa)Supplied hydraulic pressure (MPa) Supplied hydraulic pressure (MPa)
Supplied hydraulic pressure (MPa) Supplied hydraulic pressure (MPa)
Supplied hydraulic pressure (MPa)Supplied hydraulic pressure (MPa) Supplied hydraulic pressure (MPa)
Clam
p fo
rce
(kN)
Clam
p fo
rce
(kN)
Clam
p fo
rce
(kN)
Clam
p fo
rce
(kN)
Clam
p fo
rce
(kN)
Clam
p fo
rce
(kN)
Clam
p fo
rce
(kN)
Clam
p fo
rce
(kN)
Non-usable range Non-usable range Non-usable range
Non-usable range Non-usable range Non-usable range
Non-usable range Non-usable range
Requirements: Hydraulic pressure of 5.0 MPaWhen lever length(L) = 42 mmClamp force is approximately 2.4kN.
Supplied hydraulic pressure (MPa)
Clam
p fo
rce
(kN)
(1) Rectangular plate (rectangular solid), rotational axis perpendicular to plate at one end
(2) Rectangular plate (rectangular solid), rotational axis perpendicular to plate at center of gravity
(3) There is a load at the tip of the lever
L1L D
L
D L
L2
O 2
L1
D
O2
-
DOO3-2 3 L22 2
12
O 1O 3
O 1
O
How to find the moment of inertia (formula) Moment of inertia (kgm2) L, L1, L2, K, b: Length (m) m, m1, m2, m3: Weight (kg)
14L
2
D
2
12O 2 4L1
2
D
2
12
O L
2
D
2
12
O1 4L2
D
2
12O 2 4L1
2
D
2
12
05 1 150
0005
0010
0015
0020
0025
05 1 150
0010
0020
0030
0040
LT0550
LT0480
05 1 150
LT0650
0020
0040
000
0080
0100
05 1 150
90 swing time (sec)
90 swing time (sec) 90 swing time (sec)
90 swing time (sec)
90 swing time (sec) 90 swing time (sec)
Material swing lever
Material swing lever
Material swing lever Material swing lever
Material swing leverMaterial swing lever
LT07500150
0025
0050
005
0100
0125
05 1 150
LG09000300
0050
0100
0150
0200
0250
2 05 1 150
LG1050
2
0100
0200
0300
0400
0500
03
03 03 03
03 03
LT0360
90 swing time (sec)0
LT0400
90 swing time (sec)
Material swing lever00025
0005
0005
0010
00125
0015
1505 103
Material swing lever
0
0002
0004
000
0008
0010
1503 0 0 12
Allowable operation time graphM
omen
t of in
ertia
(kg
2 )
Mom
ent o
f iner
tia (k
g
2 )
Mom
ent o
f iner
tia (k
g
2 )
Mom
ent o
f iner
tia (k
g
2 )
Mom
ent o
f iner
tia (k
g
2 )
Mom
ent o
f iner
tia (k
g
2 )
Mom
ent o
f iner
tia (k
g
2 )
Mom
ent o
f iner
tia (k
g
2 )
Notes 1. This graph shows the 90 swing time with respect to the levers moment of inertia. The rotation operation may not be possible with levers having large moments of inertia depending on the mounting position of the lever and the hydraulic pressure supplied.
2. Adjust the 90 swing time so that it is larger than the value shown in the graph above with the levers moment of inertia.
3. If the swing is too fast, the force of inertia may reduce the stopping precision and cause damage to the internal parts.
4. If the clamp is mounted sideways the weight of the lever when it begins rotating of its own weight at the time of release may cause the speed of rotation to exceed the allowable time as shown above and damage the clamp. If such is the case, use a speed control valve to adjust the meter-out speed.
5. Contact us if you wish to use the clamp under conditions other than those shown in this graph.
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Single-action swing clamp
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LT/L
G
LT/L
G
model LT/LGStandard type
Exterior Dimensions Machining dimensions for mounting portion
Piping methods
Counterbore
Lever phase determination grooveR type (L type: 180 opposite)
R type
L type
Hexagon socket Y
tape
r1/10
Nut
Taper sleeve
thread
Trap valve
O ring for hydraulic pressure port (supplied)(-C/-G types)
Swing direction during locking
This drawing shows the released position of LT/LG-CR. C : Gasket type (with G thread plug)
Speed controller can only be installed on C type
Hydraulic pressure port (G thread)
G thread plug(-C type only)
Remarks1 The groove for determining the lever phase is set to the port side in the locked position.2 Mounting bolts not supplied. Prepare mounting bolts according to the mounting height using the S dimensions as a reference.
This drawing shows the released position of LG-GR. There is no R thread plug (Rc thread) on LT036-075.
G : Gasket type
This drawing shows the released position of LT/LG-SR. S : Pipe type (Rc thread)
R thread plug
Hydraulicpressure portRc thread
Remarks3 The EA thread depth for mounting bolts is to be decided by the customer according to the mounting height using the S dimensions as a reference. 4 The depth of diameter D for the mounting hole on the unit is to be decided by the customer according to the mounting height using the F dimensions as a reference.
4-EA thread
Hydraulic pressure portP
Make sure there are no burrs
(-C/-G Type)
Specifications
ModelLocking cylinder area
Clamping capacity (formula) 5
Full strokeSwing stroke (90)Locking strokeCylinder volumeReturn spring forceMaximum operating pressureMinimum operating pressurePressure resistanceOperating temperatureAccuracy of 90swing angleRepeat accuracy of final position after swingWeight 6
Remarks1. The recommended inner pipe diameters in the chart are reference values. Make appropriate changes according to the number of clamps used and the distance from the piping.
Exterior dimension chart and machining dimension chart for mounting portion
Model
X (nominal size x pitch)Y (hexagon x depth)
Z (Chamfer)
Hydraulic pressure port G thread plug (-C)(Recommended inner diameter of pipe)
Hydraulic pressure port R thread plug (-G)(Recommended inner diameter of pipe)O ring (-C/-G types)
Hydraulic pressure port (Rc thread) (-S)
LL
(
Notes5 F: Clamp force (kN); P: Hydraulic pressure (MPa); L: Distance (mm) from center of piston to clamp point6 Shows the weight of the swing clamp unit including the nuts and taper sleeve.
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Single-action swing clamp
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LT/L
G
LT/L
G
model LT/LGStandard type
Exterior Dimensions Machining dimensions for mounting portion
Piping methods
Counterbore
Lever phase determination grooveR type (L type: 180 opposite)
R type
L type
Hexagon socket Y
tape
r1/10
Nut
Taper sleeve
thread
Trap valve
O ring for hydraulic pressure port (supplied)(-C/-G types)
Swing direction during locking
This drawing shows the released position of LT/LG-CR. C : Gasket type (with G thread plug)
Speed controller can only be installed on C type
Hydraulic pressure port (G thread)
G thread plug(-C type only)
Remarks1 The groove for determining the lever phase is set to the port side in the locked position.2 Mounting bolts not supplied. Prepare mounting bolts according to the mounting height using the S dimensions as a reference.
This drawing shows the released position of LG-GR. There is no R thread plug (Rc thread) on LT036-075.
G : Gasket type
This drawing shows the released position of LT/LG-SR. S : Pipe type (Rc thread)
R thread plug
Hydraulicpressure portRc thread
Remarks3 The EA thread depth for mounting bolts is to be decided by the customer according to the mounting height using the S dimensions as a reference. 4 The depth of diameter D for the mounting hole on the unit is to be decided by the customer according to the mounting height using the F dimensions as a reference.
4-EA thread
Hydraulic pressure portP
Make sure there are no burrs
(-C/-G Type)
Specifications
ModelLocking cylinder area
Clamping capacity (formula) 5
Full strokeSwing stroke (90)Locking strokeCylinder volumeReturn spring forceMaximum operating pressureMinimum operating pressurePressure resistanceOperating temperatureAccuracy of 90swing angleRepeat accuracy of final position after swingWeight 6
Remarks1. The recommended inner pipe diameters in the chart are reference values. Make appropriate changes according to the number of clamps used and the distance from the piping.
Exterior dimension chart and machining dimension chart for mounting portion
Model
X (nominal size x pitch)Y (hexagon x depth)
Z (Chamfer)
Hydraulic pressure port G thread plug (-C)(Recommended inner diameter of pipe)
Hydraulic pressure port R thread plug (-G)(Recommended inner diameter of pipe)O ring (-C/-G types)
Hydraulic pressure port (Rc thread) (-S)
LL
(
Notes5 F: Clamp force (kN); P: Hydraulic pressure (MPa); L: Distance (mm) from center of piston to clamp point6 Shows the weight of the swing clamp unit including the nuts and taper sleeve.
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Single-action swing clamp
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Leve
r des
ign di
mens
ions
Acce
ssor
ies
model LT/LGLever design dimensions/accessories
Use as a reference when designing and manufacturing a swing lever.
Compatible Models
Lever phasePositioning pin hole
Swing lever design dimensions
Remarks1) Design and manufacture the swing lever referring to the performance curve for the length. (see page 5). 2) If you manufacture a swing lever with different dimensions than the chart above, it could lead to malfunctions, including poor clamp force not up to specification, deformation and scraping.
Compatible Models
O ring
Compatible Models
Chamfer
Compatible Models
QuenchingHRC50 or higher
N threadNuts (3 types)
Chamfer
1 The design No. is 1 for LZ048 only.
1 The design No. is 1 for LZ048 only.
P face O ring
Standard swing lever : LZ-LE1
Material swing lever : LZ-LE2
Manifold block : LZ-MS
Remarks1) Material: S45C 2) When determining the phase, refer to the swing lever design dimensions for each model to do the additional machining.
Remarks1) Material: S45C 2) Perform additional machining on the end as necessary.3) When determining the phase, refer to the swing lever design dimensions for each model to do the additional machining.
Remarks1) Material: S45C 2) Mounting bolts not supplied. Prepare mounting bolts according to the mounting height using the C dimensions as a reference. 3) If you need a different thickness (dimension C) than the block, perform additional machining on the P face. Alternatively, refer to this drawing to manufacture it on your own.
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Leve
r des
ign di
mens
ions
Acce
ssor
ies
model LT/LGLever design dimensions/accessories
Use as a reference when designing and manufacturing a swing lever.
Compatible Models
Lever phasePositioning pin hole
Swing lever design dimensions
Remarks1) Design and manufacture the swing lever referring to the performance curve for the length. (see page 5). 2) If you manufacture a swing lever with different dimensions than the chart above, it could lead to malfunctions, including poor clamp force not up to specification, deformation and scraping.
Compatible Models
O ring
Compatible Models
Chamfer
Compatible Models
QuenchingHRC50 or higher
N threadNuts (3 types)
Chamfer
1 The design No. is 1 for LZ048 only.
1 The design No. is 1 for LZ048 only.
P face O ring
Standard swing lever : LZ-LE1
Material swing lever : LZ-LE2
Manifold block : LZ-MS
Remarks1) Material: S45C 2) When determining the phase, refer to the swing lever design dimensions for each model to do the additional machining.
Remarks1) Material: S45C 2) Perform additional machining on the end as necessary.3) When determining the phase, refer to the swing lever design dimensions for each model to do the additional machining.
Remarks1) Material: S45C 2) Mounting bolts not supplied. Prepare mounting bolts according to the mounting height using the C dimensions as a reference. 3) If you need a different thickness (dimension C) than the block, perform additional machining on the P face. Alternatively, refer to this drawing to manufacture it on your own.
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Acce
ssor
ies
Acce
ssor
ies
model BZLSpeed Control Valve
Processing dimensions for the mounting area
Model
CorrespondingProduct Model
R (Flat area)
portClamping side
portHydraulic supply side
U thread(Lower hole T flat bottom)
Notes
1 Can only be installed on C-type piping system.
Closed Open
BZL is the direct mount G thread speed control valve for piping method: C type.It is best used in the in the circuit where the flow governing valve cannot be mounted, or the synchronized and individual adjustment is necessary.Additionally, air can be vented at the component, improving stability of the hydraulic system.
ModelMaximum Use Pressure
Max. rated pressureControlling MethodG thread sizeCracking pressureMaximum passage area
Tightening torque
meter-in
meter-out
P1 portHydraulic supply side
P2 portClamping side
(Swing clamp)
max.Hmax.C
G threadSpecial packing(Attached)
M thread
Hexagonal KHexagonal A
NotesAs thearea is sealing part, pay attention not to damage it.As thearea is the metal sealing part at the BZL side, pay
attention not to damage it (Notes for deburring)Pay attention to have no cutting powder and burring at the tolerance
part of the processing hole.As shown in the drawing, P1 port is used as the hydraulic supply side
and P2 port as the clamping side.If the market available plug and connector with G screw specs are
considered to be mounted, 1 in the specification list is 12.5.It is dangerous to have air venting operation under high pressure.It must be done under lower pressure.
(For reference: the minimum operation pressure range of the product within the circuit)
Remarks1. The maximum passage area when the controlling side is fully opened is the same as the maximum passage area shown in the table above.
P1 portHydraulic prssure
supply side
P2 portClamp side
P1 portHydraulic prssure
supply side
P2 portClamp side
Flow characteristic graph (hydraulic fluids ISO-VG32
Free flowing direction
Pressure loss
Flow
rate
(L/m
in)
Control flow direction
Closed Number of turns of adjusting screw Opened
Flow
rate
(L/m
in)
Control flow direction
Closed Number of turns of adjusting screw Opened
Flow
rate
(L/m
in)
Control flow direction
Closed Number of turns of adjusting screw Opened
Flow
rate
(L/m
in)
Control flow direction
Closed Number of turns of adjusting screw Opened
Flow
rate
(L/m
in)
Control flow direction
Closed Number of turns of adjusting screw Opened
Flow
rate
(L/m
in)
Control flow direction
Closed Number of turns of adjusting screw Opened
Flow
rate
(L/m
in)
Free flowing direction
Pressure loss
Flow
rate
(L/m
in)
Free flowing direction
Pressure loss
Flow
rate
(L/m
in)
Free flowing direction
Pressure loss
Flow
rate
(L/m
in)
Free flowing direction
Pressure loss
Flow
rate
(L/m
in)
Free flowing direction
Pressure loss (
Flow
rate
(L/m
in)
Pressure loss
Pressure loss
Pressure loss
Pressure loss
Pressure loss
Pressure loss
meter-in meter-in meter-in
Speed Control Valve (with air venting function): BZL1
Fully opened
Fully closed
Fully opened
Fully closed
Fully opened
Fully closed
Fully opened
Fully closed
Fully opened
Fully closed
Fully opened
Fully closed
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Single-action swing clamp
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Acce
ssor
ies
Acce
ssor
ies
model BZLSpeed Control Valve
Processing dimensions for the mounting area
Model
CorrespondingProduct Model
R (Flat area)
portClamping side
portHydraulic supply side
U thread(Lower hole T flat bottom)
Notes
1 Can only be installed on C-type piping system.
Closed Open
BZL is the direct mount G thread speed control valve for piping method: C type.It is best used in the in the circuit where the flow governing valve cannot be mounted, or the synchronized and individual adjustment is necessary.Additionally, air can be vented at the component, improving stability of the hydraulic system.
ModelMaximum Use Pressure
Max. rated pressureControlling MethodG thread sizeCracking pressureMaximum passage area
Tightening torque
meter-in
meter-out
P1 portHydraulic supply side
P2 portClamping side
(Swing clamp)
max.Hmax.C
G threadSpecial packing(Attached)
M thread
Hexagonal KHexagonal A
NotesAs thearea is sealing part, pay attention not to damage it.As thearea is the metal sealing part at the BZL side, pay
attention not to damage it (Notes for deburring)Pay attention to have no cutting powder and burring at the tolerance
part of the processing hole.As shown in the drawing, P1 port is used as the hydraulic supply side
and P2 port as the clamping side.If the market available plug and connector with G screw specs are
considered to be mounted, 1 in the specification list is 12.5.It is dangerous to have air venting operation under high pressure.It must be done under lower pressure.
(For reference: the minimum operation pressure range of the product within the circuit)
Remarks1. The maximum passage area when the controlling side is fully opened is the same as the maximum passage area shown in the table above.
P1 portHydraulic prssure
supply side
P2 portClamp side
P1 portHydraulic prssure
supply side
P2 portClamp side
Flow characteristic graph (hydraulic fluids ISO-VG32
Free flowing direction
Pressure loss
Flow
rate
(L/m
in)
Control flow direction
Closed Number of turns of adjusting screw Opened
Flow
rate
(L/m
in)
Control flow direction
Closed Number of turns of adjusting screw Opened
Flow
rate
(L/m
in)
Control flow direction
Closed Number of turns of adjusting screw Opened
Flow
rate
(L/m
in)
Control flow direction
Closed Number of turns of adjusting screw Opened
Flow
rate
(L/m
in)
Control flow direction
Closed Number of turns of adjusting screw Opened
Flow
rate
(L/m
in)
Control flow direction
Closed Number of turns of adjusting screw Opened
Flow
rate
(L/m
in)
Free flowing direction
Pressure loss
Flow
rate
(L/m
in)
Free flowing direction
Pressure loss
Flow
rate
(L/m
in)
Free flowing direction
Pressure loss
Flow
rate
(L/m
in)
Free flowing direction
Pressure loss
Flow
rate
(L/m
in)
Free flowing direction
Pressure loss (
Flow
rate
(L/m
in)
Pressure loss
Pressure loss
Pressure loss
Pressure loss
Pressure loss
Pressure loss
meter-in meter-in meter-in
Speed Control Valve (with air venting function): BZL1
Fully opened
Fully closed
Fully opened
Fully closed
Fully opened
Fully closed
Fully opened
Fully closed
Fully opened
Fully closed
Fully opened
Fully closed
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Single-action swing clamp
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Acce
ssor
ies
Acce
ssor
ies
Air venting valve/G screw type
model BZX/JZG
External Dimensions
2 It is assembled with Piping Method C Type for delivery.
Specifications
G thread plug (with air venting function) : JZG 2
Air venting valve : BZX 1
External Dimensions
Specifications1 It can only be installed on Piping Method C Type.
Circuit Symbol
BZL is the direct mount G thread speed control valve for piping method: C type.As it is specially for air venting, it is easy to vent the air within the hydraulic circuit.
ModelMaximum use pressure
Max rated pressure
G thread sizeTightening torque (housing)
Hexagonal AHexagonal 10
Hexagonal hole 3
G thread
Locking nutM6 (3 types) O ring (attached)
(Swing clamp)HousingPlug
JZG is the plug with air venting function which consists of the G thread plug and special packing.Moreover, air is vented at the equipment end like BZL, improving the stability of the hydraulic system.
ModelMaximum use pressure
Max rated pressureG thread sizeTightening torque
G thread
Special packing(Attached)
Hexagonal hole D
Model
CorrespondingProduct Model
Notes1. Refer to the processing dimensions for BZL mounting area if it is
otherwise mounted within the hydraulic circuit. (Refer to Page 11)
Model
CorrespondingProduct Model
O ring
LT/LGSwing Clamp
Remarks1. BZL (speed control valve), BZX (air bleed valve) and JZG (G thread plug) can only be installed on C type piping systems.
JZGG thread plug
Speed control valve
Hydraulic pressure portHydraulic pressure port
Application Example
Notes1. Do not over loosen the plug during air venting.
(Do not loosen for more than 2 turns from the fully closed status.)2. It is dangerous to have air venting operation under high pressure.
(For reference: the minimum operation pressure range of the product within the circuit)
3. Refer to the processing dimensions for BZL mounting area if it is otherwise mounted within the hydraulic circuit. (Refer to Page 11)
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Single-action swing clamp
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Acce
ssor
ies
Acce
ssor
ies
Air venting valve/G screw type
model BZX/JZG
External Dimensions
2 It is assembled with Piping Method C Type for delivery.
Specifications
G thread plug (with air venting function) : JZG 2
Air venting valve : BZX 1
External Dimensions
Specifications1 It can only be installed on Piping Method C Type.
Circuit Symbol
BZL is the direct mount G thread speed control valve for piping method: C type.As it is specially for air venting, it is easy to vent the air within the hydraulic circuit.
ModelMaximum use pressure
Max rated pressure
G thread sizeTightening torque (housing)
Hexagonal AHexagonal 10
Hexagonal hole 3
G thread
Locking nutM6 (3 types) O ring (attached)
(Swing clamp)HousingPlug
JZG is the plug with air venting function which consists of the G thread plug and special packing.Moreover, air is vented at the equipment end like BZL, improving the stability of the hydraulic system.
ModelMaximum use pressure
Max rated pressureG thread sizeTightening torque
G thread
Special packing(Attached)
Hexagonal hole D
Model
CorrespondingProduct Model
Notes1. Refer to the processing dimensions for BZL mounting area if it is
otherwise mounted within the hydraulic circuit. (Refer to Page 11)
Model
CorrespondingProduct Model
O ring
LT/LGSwing Clamp
Remarks1. BZL (speed control valve), BZX (air bleed valve) and JZG (G thread plug) can only be installed on C type piping systems.
JZGG thread plug
Speed control valve
Hydraulic pressure portHydraulic pressure port
Application Example
Notes1. Do not over loosen the plug during air venting.
(Do not loosen for more than 2 turns from the fully closed status.)2. It is dangerous to have air venting operation under high pressure.
(For reference: the minimum operation pressure range of the product within the circuit)
3. Refer to the processing dimensions for BZL mounting area if it is otherwise mounted within the hydraulic circuit. (Refer to Page 11)
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Single-action swing clamp
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Desig
n-rela
ted C
autio
ns
Cauti
ons f
or M
ounti
ng
model LT/LGRemarks
Design-related Cautions
Cautions for Mounting
1) Check the specifications The maximum hydraulic pressure is 7.0 MPa and the minimum
2.5 MPa. However, the maximum operating pressure and clamp pressure will vary depending on the length of the swing lever. If a load that exceeds the operating range is exerted it could lead to deformation, scraping, oil leaks, etc. Refer to the performance curve and use the appropriate pressure for the length of the swing lever used. (see page 5).
2) Considerations when designing the circuit When designing the hydraulic pressure circuit, read
"Hydraulic Pressure Cylinder Speed Control Circuit and Cautions," and design the circuit accordingly.
If the circuit design is flawed, the equipment could be damaged or malfunction. (see page 18).
3) Considerations for making the swing levers moment of inertia smaller
If the moment of inertia is large the lever stopping accuracy will deteriorate and the clamp will wear out.
Additionally, the supplied hydraulic pressure and position where the lever is installed may prevent pivoting.
Set the allowable operation time according to the moment of inertia.
Refer to the allowable operation time graph and operate it within the allowable time. (see page 6).
4) When using it on a welding jig or other such equipment, protect the sliding surface of the piston rod.
If spatter gets onto the sliding surface it could lead to malfunction and oil leaks.
5) When clamping a sloped surface on the workpiece Make sure the clamp surface and the mounting surface
on the workpiece are parallel.
6) When using a speed control valve (BZL) Do not attach used BZL valves to other clamps.
The metal seal may not close all the way depending on the variation in the underside of the G thread on the clamp, thereby preventing adjustment of the flow rate. The speed control valve (BZL) can only be installed on C-type piping system. (see page 11).
Tightening torque (Nm)
Mounting bolt nominal size
Model
Tightening torque (Nm)
Mounting bolt nominal size
Model
Hydraulic Fluid List
1) Check the fluid to use Make sure to use the Hydraulic Fluid List to choose the
appropriate fluid.
2) Precautions for installing piping Flush the pipes, joints and jig oil holes to make sure they
are clean. Chips and foreign material in the circuit will lead to leaks
and malfunction. There is no function provided with this product to prevent
foreign materials and contaminants from getting into the hydraulic system and pipes.
3) Using the sealing tape Leave 1 or 2 turns on the screw and wrap it. Pieces of the sealing tape can lead to leaks and
malfunction.
When installing the piping, do so in a clean working environment and follow directions faithfully so that foreign materials do not get into the equipment.
4) Mounting the Unit When mounting the unit use four hexagon socket bolts
(with tensile strength of 12.9) and tighten them with the torque shown in the chart below.
Tightening with greater torque than recommended can depress the seating surface or burn the bolt.
5) Mounting and removing the swing lever The lever may become loose if oil or other foreign
materials get on the places where the lever, taper sleeve and piston rod are fastened.
Clean and flush as necessary to remove oil and other foreign materials.
Use the torque values shown in the chart below to tighten the swing lever.
If too much torque is used on the piston rod the internal pivoting mechanism will be damaged, so refer to the following to avoid putting torque on the piston rod.
Installation(1) Position the lever after fastening the clamp to a jig or
other piece of equipment and perform temporary tightening on the lever fastening nuts.
(2)Grip the lever with a machine vice or other tool and use a wrench on the hexagon socket at the end of the piston rod to perform final tightening with the lever swivelled around midway in the direction of the swing.
Removal(1) Use a wrench on the hexagon socket at the end of the
piston rod after fastening the clamp to a jig or machine vice and loosen the lever fastening nuts with the lever swivelled around midway in the direction of the swing.
(2) After removing the nuts pull the lever out with a gear puller or other tool without putting a rotating torque on the piston rod.
6) Air release in the hydraulic pressure circuitUsing the hydraulic pressure circuit with a large amount of air
still in it will cause operations to take an abnormally long time.After installing the piping or if air is fed into the hydraulic tank of the pump while it is empty, make sure to perform the following procedures to release the air.
(1) Set the hydraulic pressure circuit supply pressure to 2 MPa or less.
(2) Loosen the box nut on the pipe joint nearest the swing clamp by one turn.
(3) Shake the pipes left and right to loosen the pipes at the joint.Hydraulic fluids with air mixed in will come out.
(4) When no more air is mixed in tighten the box nut back.(5) Efficiency can be further improved by releasing air at the
top of the hydraulic pressure circuit and near the terminal clamp.(When using a gasket-type, install an air release valve near the top of the hydraulic pressure circuit.)
7) Speed adjustmentRefer to the allowable operation time graph and adjust
the speed. (see page 6). If the clamp operates too fast the parts will wear out and become damaged more quickly leading to equipment failure.
Only adjust the speed after releasing the air from the circuit.If air is mixed in the circuit you will not be able to accurately adjust the speed.
Turn the speed control valve gradually from the low-speed side (small flow) to the high-speed side (large flow) to adjust the speed.
8) Checking for looseness and additional tighteningAfter initially installing the equipment the tightening force
of the nuts and bolts will drop due to initial breaking in.Check for looseness and tighten the bolt when necessary.
General purpose oilTellus Oil C32Super Multi 32
Super Mulpus 32Cosmo New Mighty Super 32
Lathus 32Nuto 32
Mobil DTE24 LightUnit Oil P32
Fukkol Hydrol DX32
Sunvis 932Hydrax 32
Abrasion resisting hydraulic oilTellus Oil 32
Daphne Super Hydraulic 32ASuper Highland 32
Cosmo Hydro AW32Hydrax 32Nuto H32
Mobil DTE24Unit Oil WR32
Fukkol Super Hydrol 32Hydrol AW32Sunvis 832
Hi-Tech AW32Hyspin AWS32
ManufacturerShowa Shell Sekiyu Idemitsu Kosan EneosCosmo OilJapan Energy (JOMO)EssoExxonMobilKygnusFuji KosanMatsumura Oil SunocoMitsui Oil Castrol
ISO viscosity grade: ISO-VG-32
Remark: Some of the products in the chart are difficult to obtain overseas, so if you are going to purchase them overseas contact the manufacturer.
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Single-action swing clamp
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Desig
n-rela
ted C
autio
ns
Cauti
ons f
or M
ounti
ng
model LT/LGRemarks
Design-related Cautions
Cautions for Mounting
1) Check the specifications The maximum hydraulic pressure is 7.0 MPa and the minimum
2.5 MPa. However, the maximum operating pressure and clamp pressure will vary depending on the length of the swing lever. If a load that exceeds the operating range is exerted it could lead to deformation, scraping, oil leaks, etc. Refer to the performance curve and use the appropriate pressure for the length of the swing lever used. (see page 5).
2) Considerations when designing the circuit When designing the hydraulic pressure circuit, read
"Hydraulic Pressure Cylinder Speed Control Circuit and Cautions," and design the circuit accordingly.
If the circuit design is flawed, the equipment could be damaged or malfunction. (see page 18).
3) Considerations for making the swing levers moment of inertia smaller
If the moment of inertia is large the lever stopping accuracy will deteriorate and the clamp will wear out.
Additionally, the supplied hydraulic pressure and position where the lever is installed may prevent pivoting.
Set the allowable operation time according to the moment of inertia.
Refer to the allowable operation time graph and operate it within the allowable time. (see page 6).
4) When using it on a welding jig or other such equipment, protect the sliding surface of the piston rod.
If spatter gets onto the sliding surface it could lead to malfunction and oil leaks.
5) When clamping a sloped surface on the workpiece Make sure the clamp surface and the mounting surface
on the workpiece are parallel.
6) When using a speed control valve (BZL) Do not attach used BZL valves to other clamps.
The metal seal may not close all the way depending on the variation in the underside of the G thread on the clamp, thereby preventing adjustment of the flow rate. The speed control valve (BZL) can only be installed on C-type piping system. (see page 11).
Tightening torque (Nm)
Mounting bolt nominal size
Model
Tightening torque (Nm)
Mounting bolt nominal size
Model
Hydraulic Fluid List
1) Check the fluid to use Make sure to use the Hydraulic Fluid List to choose the
appropriate fluid.
2) Precautions for installing piping Flush the pipes, joints and jig oil holes to make sure they
are clean. Chips and foreign material in the circuit will lead to leaks
and malfunction. There is no function provided with this product to prevent
foreign materials and contaminants from getting into the hydraulic system and pipes.
3) Using the sealing tape Leave 1 or 2 turns on the screw and wrap it. Pieces of the sealing tape can lead to leaks and
malfunction.
When installing the piping, do so in a clean working environment and follow directions faithfully so that foreign materials do not get into the equipment.
4) Mounting the Unit When mounting the unit use four hexagon socket bolts
(with tensile strength of 12.9) and tighten them with the torque shown in the chart below.
Tightening with greater torque than recommended can depress the seating surface or burn the bolt.
5) Mounting and removing the swing lever The lever may become loose if oil or other foreign
materials get on the places where the lever, taper sleeve and piston rod are fastened.
Clean and flush as necessary to remove oil and other foreign materials.
Use the torque values shown in the chart below to tighten the swing lever.
If too much torque is used on the piston rod the internal pivoting mechanism will be damaged, so refer to the following to avoid putting torque on the piston rod.
Installation(1) Position the lever after fastening the clamp to a jig or
other piece of equipment and perform temporary tightening on the lever fastening nuts.
(2)Grip the lever with a machine vice or other tool and use a wrench on the hexagon socket at the end of the piston rod to perform final tightening with the lever swivelled around midway in the direction of the swing.
Removal(1) Use a wrench on the hexagon socket at the end of the
piston rod after fastening the clamp to a jig or machine vice and loosen the lever fastening nuts with the lever swivelled around midway in the direction of the swing.
(2) After removing the nuts pull the lever out with a gear puller or other tool without putting a rotating torque on the piston rod.
6) Air release in the hydraulic pressure circuitUsing the hydraulic pressure circuit with a large amount of air
still in it will cause operations to take an abnormally long time.After installing the piping or if air is fed into the hydraulic tank of the pump while it is empty, make sure to perform the following procedures to release the air.
(1) Set the hydraulic pressure circuit supply pressure to 2 MPa or less.
(2) Loosen the box nut on the pipe joint nearest the swing clamp by one turn.
(3) Shake the pipes left and right to loosen the pipes at the joint.Hydraulic fluids with air mixed in will come out.
(4) When no more air is mixed in tighten the box nut back.(5) Efficiency can be further improved by releasing air at the
top of the hydraulic pressure circuit and near the terminal clamp.(When using a gasket-type, install an air release valve near the top of the hydraulic pressure circuit.)
7) Speed adjustmentRefer to the allowable operation time graph and adjust
the speed. (see page 6). If the clamp operates too fast the parts will wear out and become damaged more quickly leading to equipment failure.
Only adjust the speed after releasing the air from the circuit.If air is mixed in the circuit you will not be able to accurately adjust the speed.
Turn the speed control valve gradually from the low-speed side (small flow) to the high-speed side (large flow) to adjust the speed.
8) Checking for looseness and additional tighteningAfter initially installing the equipment the tightening force
of the nuts and bolts will drop due to initial breaking in.Check for looseness and tighten the bolt when necessary.
General purpose oilTellus Oil C32Super Multi 32
Super Mulpus 32Cosmo New Mighty Super 32
Lathus 32Nuto 32
Mobil DTE24 LightUnit Oil P32
Fukkol Hydrol DX32
Sunvis 932Hydrax 32
Abrasion resisting hydraulic oilTellus Oil 32
Daphne Super Hydraulic 32ASuper Highland 32
Cosmo Hydro AW32Hydrax 32Nuto H32
Mobil DTE24Unit Oil WR32
Fukkol Super Hydrol 32Hydrol AW32Sunvis 832
Hi-Tech AW32Hyspin AWS32
ManufacturerShowa Shell Sekiyu Idemitsu Kosan EneosCosmo OilJapan Energy (JOMO)EssoExxonMobilKygnusFuji KosanMatsumura Oil SunocoMitsui Oil Castrol
ISO viscosity grade: ISO-VG-32
Remark: Some of the products in the chart are difficult to obtain overseas, so if you are going to purchase them overseas contact the manufacturer.
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7MPa http:/ /www.kosmek.co.jp1 KOSMEK LTD . 1
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Single-action swing clamp model LT/LG
1) The product should be operated by persons with the necessary knowledge and experience.
Operation and maintenance of machines and systems which use hydraulic pressure equipment should be performed by persons with the necessary knowledge and experience.
2) Do not operate or remove equipment without first ensuring your safety.(1)Perform inspections and maintenance of the machines
and systems after making sure no objects will fall and the equipment will not accidentally operate.
(2)When removing equipment, check to make sure the safety precautions mentioned above have been taken and then block the power source and the air to the hydraulic pressure source. Remove the equipment after making sure no pressure remains in the hydraulic pressure circuit.
(3)When removing equipment right after operation, the equipment may still be hot, so wait until it cools off.
(4)When restarting the machine or system, make sure the bolts and parts are secure and in place first.
3) Do not touch the swing clamp while it is being operated.
Your hand could get stuck resulting in injury.
4) Do not take the equipment apart or modify it.
If the equipment is taken apart or modified the warranty will be void, even within the warranty period.
Caut
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or H
andli
ngRemarks
Cautions for Use
Maintenance and inspection
1) Removing equipment and blocking pressure sourceWhen removing the equipment, make sure measures have been taken to prevent the driven objects from falling and to prevent accidental operation, then block the power source and the air to the hydraulic pressure source. Finally, remove the equipment after making sure no pressure remains in the hydraulic pressure circuit.
When restarting the equipment, first make sure all the bolts and parts are secure and in place.
2) Clean around the piston rod periodically.If the rod is used when the surface is dirty it could lead to
damage to the packing and sealing, malfunctions or oil leaks.
3) When a coupler is used to disconnect the equipment, if it is used for long periods of time air will enter the circuit, so be sure to release the air periodically.
4) Inspect the equipment periodically to make sure the pipes, mounting bolts and fastening nuts are not loose.
5) Check to make sure the hydraulic fluid has not degraded.
6) Check to make sure operation is smooth without abnormal sounds.
In particular, if the equipment is not used for a long period of time, when it is used again for the first time make sure that it operates properly.
7) When storing the product, keep it out of direct sunlight in a cool location where it is protected from water.
8) For overhaul and repairs, please contact us.
1) Warranty periodThe product warranty period is for 1.5 years after shipment
from our plant or 1 year of use, whichever is shorter.
2) Warranty scopeIf the product is damaged or malfunctions during the
warranty period due to some fault of ours, we