Tabelle Taglio MAX200macc

8/12/2019 Tabelle Taglio MAX200macc

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OPERATION

CUT CHARTS

The following Cut Charts provide the necessary information in order for the operatorusing the MAX200 machine torch system to be successful in plasma arc cutting. TheCut Charts are divided into two areas: (1) above water cutting (pages 4-11 through 4-33) and (2) under water cutting, where the water table water is 3" above the topsurface of the workpiece (pages 4-34 through 4-45).

The following table provides the operator with a quick reference of the consumablesused for all cutting and gouging applications with the MAX200 machine torch. Alsolisted are the consumables used with the water-muffler.

Electrode

220021120547220021220021

220021120547

020415020415020415

020415

Nozzle

020608020611020689020615

020605020616

020608020611020615

020608

Shield

020424020448020688020485

020424020448

020602020448020485

020424

RetainingCap

120837120837120837120837

120837120837

120837

120837120837

120837

Plasma Gas/Shield Gas

Air/Air

O2 /Air

H35/N 2

N2 /CO 2

Swirl Ring

020607020607020613020607

020604020617

020607020607020607

020607

Part Numbers

MAX200 Machine Torch Consumables

Nozzle Type(Amps)

20010040

200 gouging

200100

200100

200 gouging

200


2/21

2 2

Material Thickness(Inches) (mm)

ShieldGasType

ShieldGas

Pressure(psi)

Torch-to-work Distance(Inches) (mm)

ArcCurrentSetting(amps)

ArcVoltageSetting(volts)

Travel Speed(ipm) (mm/min)

Approx.Motion

Delay Time(sec)

PlasmaGas InletPressure

(psi)

ShieldGas InletPressure

(psi)

Plasma Gas Type

Plasma Gas PressureTEST/RUN (psi)

60 1/8

1/81/81/8

3/161/41/41/41/4

5/165/16

3

333445666688

200 130

130135135140145150155160165170180185

200

135115100

80604530251510

75

5080

340029002540203015201140

760635380250180130

0.50.51.02.02.02.52.52.5

(66 SCFH) (270 SCFH)

020446Drag shield

020424Shield

020608Nozzle

120837Retaining cap

220021Electrode

020607Swirl ring

Air 44-48 / 58-62

6810131520

2532

50

MAX200 Machine Torch - Above Water

4 - 1 1

Mild Steel200 amps Air Plasma / Air Shield

This gas combination gives good cut speed, low dross levels and is very economical. Somesurface nitriting can occur.

Air3/16

1/43/81/25/83/47/8

11-1/41-1/21-3/4

2

90 90

Production cutting above 1 inch (25 mm) not recommended.* If leads are greater than 50 feet, increase TEST pressure 5 psi for every extra 50 feet of torch lead length. 14


3/21


ShieldGasType

ShieldGas

Pressure(psi)




Approx.Motion

Delay Time(sec)

Plasma Gas Type


1/83/16

1/43/81/25/83/4

120125125130135140145150

185175125

50352520

60504700445031751270

890635510

2356

10121520



(psi)


(psi)

0.50.50.51.0

020448Shield

120837Retaining cap


(37 SCFH) (270 SCFH)6060 90

100 80 9022-26 / 48-52

22-26 / 54-58AirAir

020607Swirl ring

020611Nozzle

120547Electrode

4 - 1 2

Mild Steel

100 amps Air Plasma / Air ShieldThis gas combination gives good cut speed, low dross level and is very economical. Somesurface nitriting can occur. While this process may be used on thicker materials, optimalrecommended range is to 3/8 inch (10 mm).

2.52.5333345

3/323/32

1/81/81/81/8

3/16

Production cutting above 3/8 inch (10 mm) not recommended.* If leads are greater than 50 feet, increase TEST pressure 5 psi for every extra 50 feet of torch lead length. 14


4/21


ShieldGasType

ShieldGas

Pressure(psi)





Approx.Motion

Delay Time(sec)


(psi)


(psi)

Plasma Gas Type


60(25 SCFH) (275 SCFH)

Air 16-20 / 56-60

Mild Steel40 amps Air Plasma / Air Shield

This gas combination gives good cut speeds, low dross levels and is very economical. Somesurface nitriting can occur.


020514Shield

120837Retaining cap

020689Nozzle

020613Swirl ring

220021Electrode

4 - 1 3

.0501/16.075

1/8.158.197

1/43/8

(18 GA.)

23456

10

Air 403/323/323/323/323/323/323/323/32

2.52.52.52.52.52.52.52.5

320300

220140120

503520

110110110110115115120125

810076005600355030501250

850500

0.5

90 90



5/21


ShieldGasType

ShieldGas

Pressure(psi)





Approx.Motion

Delay Time(sec)


(psi)


(psi)

Plasma Gas Type


1/4

3/81/25/83/47/8

11-1/41-1/21-3/4

2

68

10121520

2532

50

1/81/81/8

3/161/41/41/41/4

5/165/16

333445666688

120125125125130135135140150155165170

160120100

8070554535221510

7

4060300025402030178014001140

890560380250180

0.50.51.02.02.02.52.52.5

120 90200(72 SCFH) (270 SCFH)

Air 60 O 2 48-52 / 64-68

Mild Steel200 amps O 2 Plasma / Air Shield

This gas combination gives superior cut speed, minimum dross, minimum amount of surfacenitriting and excellent weldability.


220021Electrode

020604Swirl ring

020605Nozzle

120837Retaining cap

020424Shield

4

- 1 4



6/21


ShieldGasType

ShieldGas

Pressure(psi)




Approx.Motion

Delay Time(sec)

Plasma Gas Type




(psi)


(psi)

Mild Steel 100 amps O 2 Plasma / Air Shield

This gas combination gives good cut speed, low dross level and is very economical. Somesurface nitriting can occur. While this process may be used on thicker materials, optimalrecommended range is to 3/8 inch (10 mm).



6012-16 / 52-56 AirO 2

4 - 1 5

1/83/16

1/43/81/25/83/4

356

10121520

3/321/81/81/81/8

3/16

105110110115115125130

240180110

70504030

610045503050178012701020

760

0.50.5

120 90100

020448Shield

120837Retaining cap

020616Nozzle

120547Electrode

020617Swirl ring

2.5333345



7/21


ShieldGasType

ShieldGas

Pressure(psi)





Approx.Motion

Delay Time(sec)


(psi)


(psi)

Plasma Gas Type


3333456666

33002800216014001140

635510380250130

1/81/81/81/8

3/161/41/41/41/4

56

10121520

2532

3/161/43/81/25/83/47/8

11-1/41-1/2

130110

85554525201510

5

0.51.01.52.02.02.53.03.0

120125130130135145150160165175

200 120 90

020446Drag shield 120837

Retaining cap020608Nozzle

020607Swirl ring

020415Electrode

CO 2 60(60 SCFH) (210 SCFH)

N2 36-40 / 52-56

Mild Steel200 amps N 2 Plasma / CO 2 Shield

This gas combination is used when cut edge quality and surface nitriting are less important.Electrode life is extended when this combination is used.


020424Shield

4

- 1 6



8/21


ShieldGasType

ShieldGas

Pressure(psi)





Approx.Motion

Delay Time(sec)


(psi)


(psi)

Plasma Gas Type


3/161/43/81/25/83/47/8

11-1/41-1/2

56

10121520

2532

1/81/81/81/8

3/16 1/4 1/41/41/4

3333456666

200 125130130135140140145

150160170

220195145105

755540

301510

5600500037002700190014001000 760380250

0.51.02.02.02.53.0

90 90

020446Drag shield

020424Shield

120837Retaining cap

020608Nozzle

020607Swirl ring

220021Electrode

Air 60(66 SCFH) (270 SCFH)

Air 44-48 / 58-62

Stainless Steel200 amps Air Plasma / Air Shield

This gas combination gives good cut speed, low dross levels and is very economical. Somesurface nitriting and surface oxidation of alloying elements can occur.


4 - 1 7



9/21



Approx.Motion

Delay Time(sec)


(psi)


(psi)


ShieldGasType

ShieldGas

Pressure(psi)



Plasma Gas Type


1/83/16

1/43/81/25/83/4

356

10121520

125130130135140145150

100 140110

8055352520

3560280020301400

890635510

0.50.50.5

90 90Air 60(37 SCFH) (270 SCFH)

Air 22-26 / 54-58

120547Electrode

020607Swirl ring

020611Nozzle

020448Shield

120837Retaining cap


4 - 1 8



2.5333345

3/321/81/81/81/8

3/16



10/21


ShieldGasType

ShieldGas

Pressure(psi)





Approx.Motion

Delay Time(sec)


(psi)


(psi)

Plasma Gas Type


40 90





Air Air 16-20 / 56-60 60

020514Shield

120837Retaining cap

020689Nozzle

020613Swirl ring

220021Electrode

4 - 1 9

.0501/16

1/81/43/8

(18 GA.)

36

10

3/323/323/32

1/81/8

120120125135140

0.5

145120

753012

902.52.52.533

370030501900

750300



11/21


ShieldGasType

ShieldGas

Pressure(psi)





Approx.Motion

Delay Time(sec)


(psi)


(psi)

Plasma Gas Type


3/161/4

3/81/25/83/47/8

11-1/41-1/2

56

10121520

2532

1/81/8

1/81/8

3/161/41/41/41/4

33

33456666

200 125130

130135140140145150160160

135120

10075604535201510

34303050

2540190015201140

890510380250

0.51.02.02.02.52.5

120 90

020424

Shield

020608Nozzle

120837Retaining cap

020415Electrode

020607Swirl ring

60(60 SCFH) (270 SCFH)

N2 34-38 / 50-54

Stainless Steel200 amps N 2 Plasma / Air Shield

This gas combination is used when cut edge quality, surface nitriting and surface oxidation ofalloying elements are less important. Electrode life is extended when this combination isused.

Air


4 - 2 0



12/21


ShieldGasType

ShieldGas

Pressure(psi)





Approx.Motion

Delay Time(sec)


(psi)


(psi)

Plasma Gas Type


3/161/43/81/25/83/47/8

11-1/41-1/2

1/81/81/81/8

3/16 1/4 1/41/41/4

3333456666

200 125130130135140140145

150160170

190170125

95705040

301510

4800430032002400180012501000 760380250

0.51.01.52.02.02.53.0

120 90

020424Shield

020608Nozzle

120837Retaining cap

020415Electrode

020607Swirl ring

CO 2 60(60 SCFH) (210 SCFH)

N2 36-40 / 52-56


56

10121520

2532

Stainless Steel200 amps N 2 Plasma / CO 2 Shield

This gas combination is used when surface nitriting and surface oxidation of alloying ele-ments is less important. Electrode life is extended when using this gas combination.

4 - 2 1



13/21


020608Nozzle

120837Retaining cap

020415Electrode

020607Swirl ring

020602Shield

WARNING

Do not use water muffler

when cutting with argon-hydrogen!

Stainless Steel200 amps H35 Plasma / N 2 Shield

This gas combination (Hypertherm recommends a mixture of 35% hydrogen and 65% argon for the plasma gas)gives maximum thickness cutting capability, minimum dross levels, minimum amount of surface contamination,excellent weldability and excellent cut quality on thicknesses greater than 1/2". On thicknesses less than 1/2 ",excessive dross levels may be experienced. Electrode life is extended when this combination is used.


ShieldGasType

ShieldGas

Pressure(psi)




Approx.Motion

Delay Time(sec)


(psi)


(psi)

Plasma Gas Type


1/43/81/25/83/47/8

11-1/41-1/21-3/4

2

610121520

2532

135140140145150155155165170180185

625242373227221611

86

160013001100

940810690560400280200150

N2 60(70 SCFH) (275 SCFH)

H35 36-40 / 62-66 200 1.01.02.02.02.52.5

4 - 2 2

90120

Note: Maximum piercing thickness 3/4" (20mm) and IHS recommended.


3/163/16

3/161/41/4

5/16 5/165/165/165/165/16

55

566888888

Production cutting above 7/8 inch (20 mm) not recommended.

* If leads are greater than 50 feet, increase TEST pressure 5 psi for every extra 50 feet of torch lead length. 14


14/21



Approx.Motion

Delay Time(sec)


(psi)


(psi)


ShieldGasType

ShieldGas

Pressure(psi)


Plasma Gas Type


1/83/16

1/43/81/2

356

1013

130135140140145

100 12601060

890750630

0.50.50.5

N2(20 SCFH) (270 SCFH)

H35 32-36/ 56-60

Stainless Steel100 amps H35 Plasma / N 2 Shield

This gas combination gives good cut speed, but may result in severe dross. Some surfacenitriting and surface oxidation of alloying elements can occur.


60 5040353025

120 90

Note: Maximum piercing thickness 3/8-inch (10 mm) and IHS recommended.

4 - 2 3

020415Electrode

020607Swirl ring

020611Nozzle

020448Shield

120837Retaining cap

WARNING

Do not use water mufflerwhen cutting with argon-hydrogen!


3/321/81/81/81/8

2.53333



15/21


ShieldGasType

ShieldGas

Pressure(psi)





Approx.Motion

Delay Time(sec)


(psi)


(psi)

Plasma Gas Type


2003/161/43/81/25/83/47/8

11-1/41-1/2

56

10121520

2532

1/81/81/81/8

3/16 1/4 1/41/41/4

3333456666

130140140145150155160

165170175

220190145110

8565

50352012

5600480037002800220016501300 900500300

0.51.02.02.52.52.52.5

90 90

020446Drag shield

020424Shield

120837Retaining cap

020608Nozzle

020607Swirl ring

220021Electrode

Air 60(66 SCFH) (270 SCFH)

Air 44-48 / 58-62

Aluminum200 amps Air Plasma / Air Shield

This gas combination gives good cut speed, low dross levels and is very economical.


4 - 2 4



16/21


ShieldGasType

ShieldGas

Pressure(psi)





Approx.Motion

Delay Time(sec)


(psi)


(psi)

Plasma Gas Type


1/83/16

1/43/81/25/83/4

356

10121520

135140145145150155160

0.50.50.5

100 110907050403025

28002290178012701010

760635

9090Air 60(270 SCFH)

Air 22-26 / 54-58(37 SCFH)

3/321/81/81/81/8

3/16

2.5333345

120547Electrode

020607Swirl ring

020611Nozzle

020448Shield

120837Retaining cap

Aluminum100 amps Air Plasma / Air Shield



4 - 2 5



17/21


ShieldGasType

ShieldGas

Pressure(psi)





Approx.Motion

Delay Time(sec)


(psi)


(psi)

Plasma Gas Type


90Air 60(25 SCFH) (275 SCFH)

Air 16-20 / 56-60

Aluminum 40 amps Air Plasma / Air Shield



020514Shield

120837Retaining cap

020689Nozzle

020613Swirl ring

220021Electrode

4 - 2 6

3/321/81/43/8

3/323/32

1/81/8

2.52.533

120130140150

35502550

900350

0.536

10

140100

3515

40 90



18/21

3333456666


ShieldGasType

ShieldGas

Pressure(psi)





Approx.Motion

Delay Time(sec)


(psi)


(psi)

Plasma Gas Type


200 120 90457040603050203017801270

890 635510250

1/81/81/81/8

3/16 1/4 1/41/41/4

3/161/43/81/25/83/47/8

11-1/41-1/2

180160120

80705035

252010

0.51.01.52.02.02.52.5

130135135140140150160

165175185

56

10121520

2532

020446Drag shield

020424Shield

120837Retaining cap

020608Nozzle

020607Swirl ring

020415Electrode

60(60 SCFH) (270 SCFH)

N2 34-38 / 54-54


Air

4 - 2 7

Aluminum200 amps N 2 Plasma / Air Shield

This gas combination is used when cut edge quality is less important. Electrode life is ex-tended when this combination is used.




19/21


ShieldGasType

ShieldGas

Pressure(psi)





Approx.Motion

Delay Time(sec)


(psi)


(psi)

Plasma Gas Type


200 903/161/43/81/25/83/47/8

11-1/41-1/2

56

10121520

2532

1/81/81/81/8

3/16 1/4 1/41/4

5/16

3333456668

130135135140140150160

165175185

185160120

95705542

332011

4700405030502400180014001050 840510280

0.51.02.02.52.53.03.0

120

020446Drag shield

020424Shield

120837Retaining cap

020608Nozzle

020607Swirl ring

020415Electrode

60(60 SCFH) (210 SCFH)

N2 36-40 / 52-56

Aluminum200 amps N 2 Plasma / CO 2 Shield

This gas combination is used when cut edge quality is less important. Electrode life is ex-tended when this combination is used.


CO 2

4 - 2 8



20/21


ShieldGasType

ShieldGas

Pressure(psi)





Approx.Motion

Delay Time(sec)


(psi)


(psi)

Plasma Gas Type


3/161/43/81/25/83/47/8

11-1/41-1/21-3/4

2

3/163/16

1/41/41/4

5/16 5/165/165/165/165/165/16

556668888888

200 130130135140145150155155165170180185

170155120100

80605040261812

7

43004000300025502000150012501000

660460300180

0.51.02.02.02.52.52.5

120 90N2 60(70 SCFH) (275 SCFH)

H35 36-40 / 62-66


610121520

2532

50

4 - 2 9

020446Drag shield 120837

Retaining cap020608Nozzle

020607Swirl ring

020415Electrode

020602Shield

Aluminum 200 amps H35 Plasma / N 2 Shield

This gas combination (Hypertherm recommends a mixture of 35% hydrogen and 65% argonfor the plasma gas) gives maximum thickness cutting capability, excellent cut quality andexcellent weldability. Electrode life is extended when this combination is used.

WARNING





21/21


ShieldGasType

ShieldGas

Pressure(psi)





Approx.Motion

Delay Time(sec)


(psi)


(psi)

Plasma Gas Type


1/83/16

1/43/81/2

356

1012

135140145145150

0.50.50.5

100 9585806050

24402200198015301280

90120N2 60(270 SCFH)

H35 32-36 / 56-60(20 SCFH)

3/321/81/81/81/8

2.53333

Aluminum100 amps H35 Plasma / N 2 Shield



4 - 3 0

020415Electrode

020607Swirl ring

020611Nozzle

020448Shield

120837Retaining cap

WARNING



Tabelle Taglio MAX200macc

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