SPECIAL 410 M/S
Transcript of SPECIAL 410 M/S
SEGATRICE A NASTRO PER METALLI FERROSIBAND SAW FOR FERROUS METALS
BANDSAEGEMASCHINE FÜR EISENMETALLESCIE A RUBAN POUR METAUX FERREUX
SIERRA DE CINTA PARA METALES FERROSOS
MANUALE DI ISTRUZIONI PER L’USO - INSTRUCTION MANUAL FOR OPERATION
BETRIEBSANLEITUNG - MANUEL D'INSTRUCTIONS POUR L'EMPLOI
MANUAL DE INSTRUCCIONES DE USO
COSTRUTTORE:
MANUFACTURER:
ERBAUER: MACC S.p.A. SCHIO ( VI ) - ITALYCONSTRUCTEUR:
CONSTRUCTOR:
MODELLO:
MODEL:
MODELL:
MODELE:
MODELO:
MATRICOLA:
SERIAL NUMBER:
KENNNUMMER:
MATRICULE:
MATRICULA:
ANNO DI COSTRUZIONE:
YEAR OF CONSTRUCTION:
BAUJAHR:
ANNEE DE CONSTRUCTION:
AÑO DE COSTRUCCION:
SPECIAL 410 M/S
2010
DICHIARAZIONE DI CONFORMITA’CERTIFICATE OF CONFORMITYKONFORMITÄTSBESCHEINIGUNGDECLARATION DE CONFORMITEDECLARACION DE CONFORMIDAD
MACC Costruzioni Meccaniche S.p.A. - Via Lago di Albano, 10 - Schio (VI) Italy- Tel.: 0445/575005 Fax: 0445/575006 Web site: www.macc.it E-mail: [email protected]
- Dichiara, sotto la propria responsabilita’, che la macchina nuova descritta in appresso: - Declares, by its own undertaking, that the new machine described below: - Erklärt auf eigene Verantwortung, daß die nachstehend beschriebene neue Maschine: - Déclare sous sa propre responsabilité, que la machine neuve décrite de suite: - Declara, bajo la propia responsabilidad, que la nueva màquina descripta a continuaciòn:
SEGATRICE A NASTRO PER METALLIBAND SAW MACHINE FOR METALS
BANDSAEGEMASCHINE FÜR EISENMETALLESCIE A RUBAN POUR METAUX
SIERRA DE CINTA PARA METALES
TIPO - TYPE - TYP - TYPE - TIPO
SPECIAL 410 M/S
MATRICOLA - SERIAL NUMBER - KENNNUMMER - MATRICULE - MATRICULA
_____________________
-E’ CONFORME ALLA DIRETTIVA MACCHINE 2006/42/CEE (EX 98/37/CEE, EX 89/392/CEE), ALLA DIRETTIVA COMPATIBILITA’ ELETTROMAGNETICA 89/336/CEE ED ALLA DIRETTIVA BASSA TENSIONE 73/23/CEE (MODIFICATE DALLA 93/68/CEE).
-IS IN COMPLIANCE WITH THE 2006/42/EEC MACHINERY DIRECTIVE (EX 98/37/EEC, EX 89/392/EEC), 89/336 EEC DIRECTIVE ON ELECTROMAGNETIC COMPATIBILITY, 73/23/EEC LOW VOLTAGE DIRECTIVE (AMENDED BY 93/68/EEC).
-DEN NORMEN BEZÜGLICH DER MASCHINEN-RICHTLINIE 2006/42/EWG (VOR 98/37/EWG, VOR 89/392/EWG), 89/336/EWG RICHTLINIE ZUR ELEKTROMAGNETISCHEN KOMPATIBILITÄT, 73/23/EWG RICHTLINIE FÜR NIEDERSPANNUNG (ABGEANDERT DURCH 93/68/EWG) ENTSPRICHT.
-EST CONFORME A LA DIRECTIVE MASCHINES 2006/42/CEE (ETAIT 98/37/CEE, ETAIT 89/392/CEE), 89/336/CEE DIRECTIVE SUR LA COMPATIBILITÉ ÉLECTROMAGNÉTIQUE, 73/23/CEE DIRECTIVE BASSE TENSION (MODIFIÉES PAR 93/68/CEE).
-HA SIDO FABRICADA CONFORME A LA DIRECTIVA MÁQUINAS 2006/42/CEE (ANTES 98/37/CEE, ANTES 89/392/CEE), 89/336/CEE DIRECTIVA COMPATIBILIDAD ELECTROMAGNÉTICA, 73/23/CEE DIRECTIVA BAJA TENSIÓN (MODIFICADAS POR 93/68/CEE).
Nome del Rappresentante Legale - Name of the Legal Representative – Name des Gesetzlichen Vertreters - Nom du Représentant Légal – Apellido del Representante Legal:
Zanella Gianfranco
Firma - Signature - Unterschrift - Signature - Firma
_____________________________________ Schio,
E' SEVERAMENTE VIETATO UTILIZZARE LA MACCHINA SENZA LIQUIDO DI TAGLIO.
IT IS STRICTLY FORBIDDEN TO USE THE MACHINE WITHOUT CUTTING FLUID.
ES IST STRENG VERBOTEN, DIE MASCHINE OHNE SCHNEIDFLÜSSIGKEIT IN BETRIEB ZU NEHMEN.
IL EST SEVEREMENT INTERDIT D’UTILISER LA MACHINE SANS LIQUIDE DE COUPE.
SE PROHÍBE TERMINANTEMENTE UTILIZAR LA MÁQUINA SIN LÍQUIDO DE CORTE.
É SEVERAMENTE PROIBIDO UTILIZAR A MÁQUINA SEM LÍQUIDO DE CORTE.
1. INTRODUCTION
This operation instruction manual conforms to the requirements of the Machine Directive 2006/42/EEC. In this light, special attention has been given to safety aspects and accident prevention in the work-place for each stage in the machine's "life". Information which could be of particular assistance to the operator has been highlighted.The "Operating instructions" are an integral part of the machine and should be consulted before, during and after the start up of the machine and whenever else required. The content of these instructions should always be carefully observed.The observance of the above is the only way to achieve the two fundamental aims of this manual:• Optimization of machine performance.• Prevent damage to the machine and injury to the operator.The index of the chapters and the index of the drawings, diagrams and tables is contained in chapter 3 and can be used to help the location of specific information.
CAUTION : BEFORE INSTALLING THE MACHINE, READTHE OPERATING INSTRUCTIONS CAREFULLY
2. INFORMATION ABOUT MAINTENANCE ASSISTANCE2.1 GUARANTEEMACC S.p.A. products are guaranteed against material and manufacturing defects for a period of 12 months from the date of delivery or, if the machine is installed by MACC employees, from the date of machine start up.The buyer is only entitled to the replacement of parts which are acknowledged as faulty: carriage and packing are at the buyer's expense.In the event of the above, the following information should be supplied:A. Date and number of purchasing document B. Machine model C. Serial number D. Code of any relevant drawings Requests for compensation for the inactivity of the machine will not be accepted.The guarantee does not cover uses which are not in line with these operating instructions which are an integral part of the machine. Nor is maintenance covered if the instructions supplied are not observed.The guarantee will not cover machines which have undergone unauthorized modifications.Modification or tampering with the safety devices is strictly forbidden.
3. CONTENTS3.1 INDEX OF CHAPTERS
Cap 1 IntroductionCap 2 Information about maintenance assistanceCap 3 Index of chapters, drawings, diagrams and tablesCap 4 Description of the machine
Safety standards complied with during the design and construction of the machineDescription of the machine and its componentsIntended and unsuitable uses of the machine
Cap 5 Main technical dataCap 6 Handling and transportationCap 7 InstallationCap 8 Start up and operation
Devices and their locationTools suppliedOperationSpecial safety checksGeneral safety rulesMeasures to prevent residual risksSafety, Guidance, Notice Labels on the Machine
Cap 9 Maintenance and repairsGeneral safety measuresRoutine checks and maintenanceDescription of routine maintenancePossible inconveniences
Cap 10 Information regarding environmental noiseCap 11 Laying off - DemolitionCap 12 List of spare parts
3.2 INDEX OF DRAWINGS, DIAGRAMS AND TABLESENCL. TYPE DESCRIPTION ENCL No. CHAP.
Table Cutting capacity - Selection of blade - Cutting speeds 1 08.03.00Drawings Handling and transportation- Installation plan 2 6 - 7A/7BDrawings Blade guides - Machine assembly 3 7C - 8.3 - 9.3Drawings Assembly: bench and rotation pin/ bench and bar stop 4 8.3Drawings Tensioning and idle pulley
Reduction unit and motor pulley5 7C
Drawings Spring tensioning adjustment – Control panel 6 7FDiagram Hydraulic diagram - Wiring diagram 7
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4. DESCRIZIONE DELLA MACCHINA
4.1 Safety standards complied with during the design and construction of the machineThe machine produced by us is in compliance with:• 2006/42/EEC Machinery Directive (ex 98/37/EEC, as amended by the 89/392EEC, 91/368/EEC, 93/44/EEC and
93/68/EEC Directives).The following Standards apply:- EN ISO12100-1 2005 Safety of machinery. Basic concepts, general principles for design, basic methodology.- EN ISO12100-2 2005 Safety of machinery. Basic concepts and general principles for design. Specifications and
technical principles.- EN 418 1994 Safety of machinery. Emergency stop devices, functional aspects - design principles.- EN 983 1996 Safety requirements related to systems and components for hydraulic and pneumatic
transmissions.- EN 1037 1995 Isolation and energy dissipation. Prevention of unexpected start-up.- EN 1088 1995 Interlocking devices associated with guards — Principles for design and selection. - EN 60204-1 1998 Safety of machinery. Electrical equipment of machines. General requirements.- EN 294 1992 Safety distances to prevent danger zones being reached by the upper limbs.
• 89/336/EEC Directive on electromagnetic compatibility as amended by the 92/31/EEC, 96/68/EEC, 93/97/EEC and 93/68/EEC.
The following Standards apply:- EN 55014-1 2000 Electromagnetic compatibility - Requirements for household appliances, electric tools and similar
apparatus.- EN 61000-3-2 2000 Electromagnetic compatibility – Limits for harmonic current emissions.- EN 61000-3-11 2000 Electromagnetic compatibility (EMC) – Limitation of voltage changes, voltage fluctuations and
flicker in public low-voltage supply systems.- EN 55022 1998 Information technology equipment - Radio disturbance characteristics - Limits and methods of
measurement.- EN 61000-4-2 1995 Electromagnetic compatibility (EMC) Part 4: Testing and measurement techniques Section 2:
Electrostatic discharge immunity test. EMC Base Publication.- EN 61000-4-4 2004 Electromagnetic compatibility (EMC) Part 4-4: Testing and measurement techniques - Electrical
fast transient/burst immunity test.- EN 61000-4-6 1996 Electromagnetic compatibility (EMC) Part 4: Testing and measurement techniques.
Section 6: Immunity to conducted disturbances, induced by radio-frequency fields.73/23/EEC Low Voltage Directive, as amended by the 93/68/EEC Directive.Directive 2003/11/EC Restrictions on the marketing and use of certain dangerous substances and preparations (pentabromodiphenyl ether, octabromodiphenyl ether).Directive 2002/44/EC of the European Parliament and of the Council of 25 June 2002 on the minimum health and safety requirements regarding the exposure of workers to the risks arising from physical agents (vibration) (sixteenth individual Directive within the meaning of Article 16(1) of Directive 89/391/EEC).
4.2 DESCRIPTION OF THE MACHINE AND ITS COMPONENTSThe SPECIAL 410 M/S band sawing machine produced by MACC has a sturdy frame made from welded and painted sheet-steel. The upper surface is designed to allow the complete draining away of the cutting fluid. The band support bow is made in cast iron, with a suitable dimension to provide the necessary stiffness and precision to the cutting unit. The vice unit is made of cast-iron and clamps the material to be cut securely. The numerical control device allows the required length to be preset and provides high repeated-cut precision.The coolant pump is fitted to the machine base.A electromechanical device with pressure switch for band tightening, prevents the band from advancing in the event of insufficient tension and moreover allows ideal operation conditions to be restored at any moment. The main switch is located on the front panel. The blade is protected by a guard with interlock which covers the upper area and the handwheels and by two adjustable lower guards which protect the operator from ejected shavings and coolant. The machine is supplied with a set of service spanners and rod support.
4.3 INTENDED AND UNSUITABLE USES OF THE MACHINEThe SPECIAL 410 M/S band sawing machine has been designed and built to cut bars, structural steel and ferrous metal pipes in accordance with the instructions contained in this manual. Therefore, the cutting of other materials is not permitted: if the above recommendations are not observed, the machine could be damaged and the health and safety of the operator put at risk. Cutting is not permitted, if the bar has not been first locked in the vice.
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5. MAIN TECHNICAL DATA
Under no circumstances should the following data be altered, this is in order to protect the correct functioning of the machine and to avoid creating safety risks for the operator.
Three phase power supplyMotor power 0.9 - 1.6 kWMotor revolutions 700 - 1420 rpmGearbox reduction ratio i = 1 : 20Cutting speed 38 - 77 m/1’Control unit motor 0.37 kWElectric pump 0.06 kWFly wheel dimensions 350 mmBlade size (length x width x thick) 3010 x 27 x 0.9 mmCutting thickness 1,2 mmCutting angle 60° dx – 45° sxMaterial clamping vice max opening 400 mmJaws height 150 mmJaws length 210 mmBed height 950 mmClamping force 3920 N (400 kg)Coolant tank capacity 15 litri ~Machine weight ~5640 N (575 kg)
6. HANDLING AND TRANSPORTATION
For safe handling and transportation use a lift truck for movement indoors also indicated on the drawing 3 Encl. 2. Keep the machine in its normal position and avoid turning it upside down. All the necessary measures should be taken to stop the machine from tipping over. If the machine is moved from its position, use a forklift as shown in the photograph below. To carry out this operation, remove the guard situated on the bottom at the front of the machine base by taking out the two screws indicated by the arrows. Insert the forks of the lifter and move the machine. Then re-fit the guard.
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All handling and transportation operations should be carried out by trained staff.
7. MACHINE INSTALLATION
A. MACHINE CHECKThe machine should be checked to make sure that it has not been damaged during transportation and handling. If the machine appears to have been damaged, contact MACC immediately. Fit all the supplied accessories onto the machine such as the bar stop 116 and the roller arm 107 (DRAW. 4 ENCL.2).B. FASTENING OF THE MACHINEThe machine will be able to operate in keeping with the technical parameters supplied by MACC if it is positioned correctly and fastened securely to the bench or the factory floor so that vibrations are minimal during operation. Refer to drawing 4 Installation Plan SPECIAL 410 M/S All.2.
C. BAND ASSEMBLYRemove the bow guard 2 by unscrewing the screws (DRAW. 11 ENCL.5), fit the band by inserting it first between the bearings of the blade guide heads and then on the two pulleys, tighten the blade slightly by means of the hand wheel 28 and replace the bow guard. Check that the band is fitted with the correct direction of teeth, as shown in drawing 5 enclosed document 3. Make sure that the band type (dimensions 3010x27x0.9) and its teeth pitch are suited to the material to be cut.D. ELECTRICAL CONNECTION TO THE MAINS
Install a differential thermomagnetic switch with characteristics suited to the mains.Make sure that the power supply voltage corresponds to the voltage on the motor plate. Connect the cable to the power supply line observing the colour codes of the individual wires, pay particular attention to the earth wire. Connect the machine, make sure that the rotation of the circular blade is in the direction shown by the arrow on the guard.E. CUTTING COOLANTFor the cooling of the circular blade, fill the tank with emulsible oil obtained from a mixture of water and AGIP AQUAMET 700 EP oil with a percentage of 5-7%F. SPRING TENSIONING ADJUSTMENTWind the spring by turning screw 49 up to 47 mm as shown in DRAW. 13 ENCL.6.
8. MACHINE START UP AND OPERATION
8.1 DEVICES AND THEIR LOCATION(The location of the devices described is shown on the SPECIAL 410 M/S installation plan ENCL.2).Cod. 203 CHANGE OVER SWITCHCod. 208 EMERGENCY BUTTONCod. 16 LOCKING VICECod. 116 BAR STOP
8.2 TOOLS SUPPLIEDno. 1 hexagonal bar wrench (3)no. 1 hexagonal bar wrench (5)no. 1 hexagonal bar wrench (6)no. 1 hexagonal bar wrench (8)no. 1 hexagonal bar wrench (10)
8.3 OPERATIONCHECKS TO CARRY OUT BEFORE EACH CUTA. Tension the band by rotating the hand wheel 28 to the end of stroke (mechanic stop), (DRAW. 5-6-7 ENCL.3). Remember at the end of the operation to loosen the hand wheel to avoid the slackening of the band.B. Check that the hand indicates the required cutting angle (vice scale).C. Make sure that the rotating plate are locked by means of the hand wheel 59 (DRAW. 8 ENCL. 5).D. With the motor off, lower the bow and check that at the end of stroke, the band does not touch the rotating plate 13. If the band does touch, adjust the screw located on the rotating plate (DRAW. 8 ENCL.3). By adjusting screw, the width of the working stroke can also be established.E. Make sure that the piece to be cut is properly secured in the vice.F. Make sure that the cooling liquid is circulating in the machine.
IT IS STRICTLY FORBIDDEN TO USE THE MACHINE WITHOUT CUTTING FLUID.
G. When starting the motor, make sure that the band rotates in the direction of the arrow shown in DRAW. 5-6-7 ENCL. 3.H. To obtain maximum cutting accuracy, the unit must be located the nearest possible to the work piece.Clamp the work piece with the vice. release the blade guide arm 64 (DRAW.9 ENCL.6) with handle 59 and move it near the vice jaw so that it doesn’t touch it during the cutting operation, then secure it again. When carrying out this operation, make sure that the blade guide guard does not come out of the bow guard leaving a part of the blade exposed.Verificare che il manometro posto sulla centralina idraulica indichi una pressione di circa 30 bar altrimenti posizionarlo su questo valore tramite il regolatore della centralina stessa.CUTTING OPERATIONA. Before starting to cut, if the cutting inclination is not as required, correct it or change it by pulling the knob 91 and turning the rotating plate 13 until the required position is reached. If the position is not one of the normal set positions, fasten the rotating plate using the hand wheel 59 (DRAW. 8 ENCL. 3).B. Semi-automatic cutting operation:Turn the main switch 212 and the changeover switch 203 into the desired speed. Switch on the hydraulic unit by pressing the RESET button of the keyborad MACC 8, press again the RESET button to bring the bow at the desired up position, place the material to be cut in the vice, bring the vice close by lowering lever 22 allowing the rapid movement (DRAW.10 ENCL.4), by means of the handwheel 20 place the vice close (3-4mm) to the material to be cut, press START to start the semi-automatic
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cutting cycle, the machine closes the vice, the blade starts to rotate and the bow down-stroke. It is possible to adjust the bow down-stroke speed by means of the regulator 57. When the cutting operation is over the blade stops and and the head rise begins, by reachine the higher position, it stops and executes the vice opening. The blade motor stops.It is possible to stop the citting cycle in execution by pressing the RESET button. By pressing RESET another time, the bow goes to the start position (high position), press START to continue the cutting cycle.Press START to memorize the up position, press MEMORY to memorize the lower position.To make a series of cuts, position the bar stop 116 in correspondence of the size required Fix it into position by using the knob 121 (DRAW .10 ENCL.4).C. Manual cutting cycle (optional):Turn the main switch 212 and the changeover switch 203 into the desired speed. Switch on the hydraulic unit by pressing the RESET button of the keyborad MACC 8, press again the RESET button to bring the bow at the desired up position, by means of the handwheel 20 place the vice close (3-4mm) to the material to be cut , take hold of the handle 36 located at the end of head lever and press the button to start the manual cutting mode, press the button again to start the manual cutting operation .Press the button ”↑” (UPSTROKE) to close the vice, press the button ”↓” (DOWNSTROKE) to open the vice.Press RESET to set the semi-automatic cutting cycle.D. For cuts on the left, loosen the screw 93 move the clamp unit towards the right and re-tighten screw 93 (DRAW. 8 ENCL.3).E. To replace the band, carry out the same operations used to assemble the band (chapter 7C).F. For the choice of blade see table DRAW. 1 ENCL.1.G. Every time the machine is switched on, when it switches off or if the emergency push-button 160 has been pressed, set the machine to the starting position and press the RESET button to start the cycle again (in the third case, release the emergency button first).We strongly discourage the use of blades with ruined or insufficiently sharp cutting edges
8.4 SPECIAL SAFETY CHECKSA. Before using the machine, check carefully that the safety devices are in good working order, that the mobile parts are not blocked, that no parts are damaged and that all the components are installed correctly and are functioning properly.B. Make sure, before operating the machine, that the screws of the guards and other protective devices are adequately secured, especially the screws of the bow guard.C. Check that the safety microswitches and the emergency button are functioning correctly. Test them during a loadless machine cycle.D. Pay attention to environmental conditions. Do not expose the machine to rain; to not use it in damp environments, position the machine on a clean dry floor that has no oil or grease stains.E. Before using the machine, the operator should make sure that all tools and service spanners used for maintenance or adjustment have been removed.
8.5 GENERAL SAFETY RULESA. Wear appropriate clothing. The operator's clothing should not be loose or dangling nor should it have parts which could easily get caught. Sleeves should contain elastic. Belts, rings or chains should not be worn. Long hair should be kept in a net.B. Avoid unstable operating positions. Find a safe and evenly balanced position to operate the machine.C. Keep the work area tidy, untidiness increases the risk of accidents.D. Do not use the power supply cable to disconnect the plug from the socket. Protect the cable from high temperatures, oil or sharp edges. For outdoor use, only use extension cables which are in line with current regulations.
8.6 MEASURES TO PREVENT RESIDUAL RISKSA. The removal of guards and tampering with the safety devices is strictly forbidden. Do not remove the guards.B. Gloves should always be worn.C. Standard work clothing should be used and kept closed and should not have flapping parts.D. The machine should not be cleaned with liquids under pressure.E. In the event of fire, extinguishers should not be used unless they are the powder type. The electric power supply to the machine should always be disconnected in these circumstances.F. Do not insert foreign bodies into the motor cover and to not supply the machine with voltage by tampering with the safety microswitches or main switch.G. Take the necessary precautions to avoid the machine being started by other people during loading, adjustment, piece changing or cleaning.
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Safety, Guidance, Notice Labels on the Machine
9. MAINTENANCE AND REPAIRS
9.1 GENERAL SAFETY MEASURESA. Lockable main switch. Use the padlock in the event of machine failure or replacement of the band. The padlock key should be entrusted to a responsible person.B. Before carrying out any work on electrical equipment, remove the power supply plug from the control panel (disconnect voltage).C. Only use cables to supply power, which have a cross-section suited to the power of the machine.D. Opening key. The keys of the machine should be kept by authorized personnel. Do not leave the keys for doors which provide access to the hydraulic or electrical parts or keys to lockable switches in easy of reach of unauthorized personnel.E. Repairs should only be carried out by authorized personnel. Only spare parts made by the original manufacturer should be used, otherwise these could cause damage or injury.
9.2 Routine checks and maintenanceFREQUENCY
(working hours)OPERATION
100 hours Adjustment blade guide bearings1000 Lubrication of mobile parts in the piece locking vice (GREASE AGIP MU 2)
50 Cleaning of the coolant tank and filter checkif necessary Add hydraulic unit oil with AGIP ARNICA 32 (Until the level)
9.3 DESCRIPTION OF ROUTINE MAINTENANCEA. Adjustment of the blade guide bearingsLoosen the screw 27, rotate the cams 34, so that the blade guide bushings vertically position the blade in axis (DRAW. 3-4-5 ENCL. 3). Tighten the dowels 105 until the blade secured. Loosen the dowels 105 slightly (about 1/10 of a turn).The front blade guide must be positioned as near as possible to the piece to be cut. Check every 3 months the existing tolerance between the blade guides, making sure that it does not exceed the blade thickness of one tenth of a millimetre, so as to avoid inexactnesses in the cut squaring. Periodically check with mounted blade that the blade guide bearings rotate freely.B. Lubrication of mobile parts of piece locking viceRemove jaw 27 (DIS.8 ALL.3), withdraw vice 16 completely by lowering the lever 22. Clean and grease the mobile parts of the vice 16-17. In case of sliding difficulties or play the clamp guides carry out the following operations: loosen nut, adjust dowel and secure nut.
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C. Cleaning of the coolant tank.Empty the coolant from the tank 42 and collect the coolant in a container for future disposal. Clean away the shavings and the metallic powder, taking care not to scatter this over the machine especially around the motor and the box containing the electrical equipment. Fill the tank with the amount and liquid stated earlier (15 liters).
10. INFORMATION REGARDING ENVIRONMENTAL NOISE
An environmental noise test carried out on the SPECIAL 410 M/S band saw machine , identical to the machine to which these operation instructions refer, has given the following results:
ACOUSTIC RADIATION PRESSURE1. L Aeq = 83,2 dB (A).2. L peak = 90,6 dB ( the maximum acceptable value is 140 dB).3. The level of background noise has no influence = 48,5-54,2 dB (A).The considerable data are the result of tests made under the D. lgs. 277/1991 in the implementation of the directives nr. 80/1107/CEE, nr. 82/605/CEE, nr.84/477/CEE,and 88/642/CEE.
12. LAYING OFF AND DISMANTLING
12.1 LAYING OFFIf the machine is to be laid off or left idle for a long period, the following operations must be carried out:1. Disconnect the machine from the electricity mains.2. Empty the cooling liquid to avoid corrosion.3. Clean carefully the machine by getting rid of all traces of grease, especially on the worked parts that must be protected
with anti-oxidants.4. Cover the machine with a sheet, preferably not plastic as it can cause rust due to the humidity condensation.5. Store the machine in a closed, dry, dust-free place.
12.2 DISMANTLINGIf the machine must be definitively dismantled, its components must be sub-divided for the purpose of a possible recycle of the materials and for the environment safety. The following table is given for your guidance:
Steels Electric and electronic components
Light alloy Cast iron Copper bronze
Plastic and rubber
Various
Shafts, Flanges, Pivots
Motor winding Motor casing Structural parts Bushings Seals
Rollers Electronic panel Cylinders HandwheelsBase HandlesSpringsTankPlate with electrical components
Push buttons and control systems (relays, transformers, etc.)
Cable support chain
Guards
Used oil and materials must be disposed of according to 75/439/EEC and 87/101/EEC Directives and to country specific regulations.The disposal of electrical components is provided for by European Directives 2002/95/CEE and 2002/96/CEE.
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13. LIST OF SPARE PARTS
POS. DESCRIPTION CODE Q.TY1 Arco Bow 012-A/36 12 Bow guard 019/42 13 HH screw M12x25 UNI 5933 239/95 24 Washer ø45 hole ø12.5 sp.6 040/06 45 Base 014/42 16 Bearing 6207 2RS 103/32 27 Idle pulley bearing spacer 016/36 18 Vice gib 008/38 19 Driven pulley 015/36 1
10 Blade tightener pin 014/36 111 Blade tightener plate 046/32 212 Bench 025/42 113 Revolving plate 026/42 114 Motor pump SA/85 090/90 115 Blade tightener screw 039/32 116 Vice 005/38 117 Vice support 028/42 118 Vice threaded pin 009/38 119 Vice screw 059-1/36 120 Vice handwheel ø125 072/36 121 Mobile vice cylinder 059/36 122 Vice lever 023/38 123 Casing AXK 20 35 109/32 124 Blade tightener bush 041/38 125 Thrust bearing AS 20 35 108/32 226 Belleville washer ø20,4/40x1.5 DIN 2093 458/95 1827 Vice jaw 010/42 128 Blade tightener handwheel 058/35 12930 Protection 010/35 131 Counter-vice infeed side 004/39 132 Counter-vice outfeed side 005/39 133 Rear hinge. S40/41 + pin 041/39 134 Joint fork M10x1,25 d.25/32 040/39 135 Knob rod 035/32 136 Handle with push-button 046/05 137 Reduction unit shaft 181/36 138 Reduction gear R=1/20 100/42 139 Motor M100 V400/50 8/4P B5 hp1,2/2,2 127/80 14041 Guide barrel 015/39 142 Chip tray 001-B/39 143 Cooling tank 001-C/39 144 Check valve EUROPA 3/8” 035/96 145 Bow cylinder 059/38 146 Key 10x8x80 DIN 6885-A 355/95 147 HH screw M10x80 DIN 933 235/95 148 Bearing SKF 6208 2RS 054/35 149 Lever vice spring 032/14 150 Eye tie rod M12x40 UNI 6058 035/38 151 Unit 054/90 152 Gearcase motor M71 V400/50 3F hp0,5 220/80 153 Spring pin 017/32 154 Key 10x8x22 DIN 6885-A 355/95 155 Motor pulley 006/36 156 Revolving plate washer 020/14 357 Single turn descent regulator (Baffo "AA") 100/38 158 Mobile blade guide fastening plate 034/32 159 Clamping lever M12x30 044/09 160 Grating for rear guard 001-D/39 161 Band M42 3010x27x0,9 Z 3/4 061/75 162 Knob rod support 012/42 163 Bow protection hinge 013-A/36 264 Mobile blade guide plate 027-A/32 165 Mini valve MF 1/4 031/96 166 Movable blade guide block 026/35 1
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POS. DESCRIZIONE COD. Q.TA’67 Side stopping block for vice 031/42 268 Blade guide plate 034/42 2+269 Bow support 027/42 170 Rear guard 042/38 171 Bearing SKF 608 2RS 055/35 2+272 Blade guide eccentric bush 027/35 2+27374 Fixed blade guide block 025/35 175 Fixed blade guide plate 028-A/32 17677 Rotation pin 011/42 178 Bearing SKF 32008 XA 015/38 279 Rotating pin nut 027/38 180 Brush 022/42 181 Brush support 024/42 182 Brush stop bush 023/42 18384 Graduated rule 011/39 185 Millimetric gauge 012/39 186 Hydraulic cylinder support 061/38 187 Cylinder pin braket bush 070/38 288 Spring bracket 013/42 189 Return spring 031/38 190 Ball 3/8” 101/38 191 Puller with bush L.72 M10 103/11 192 Blade guide guard 035/42 193 Clamping lever M8x20 025/21 194 Vice lever handle ø16 90mm 086/38 195 Front cover 001-E/39 196 Revolving plate blockin pin 024/39 197 Antigrease ring 020/35 29899 Potentiometer 099/90 1
100 Potentiometer guard 018/42 1101 Potentiometer support bracket 115/38 1102 Potentiometer bush 044-A/41 1103 Pin return spring 025/11 1104 Positioning pin 009/39 1105 Left counter-vice jaw 009/42 1106 Right counter-vice jaw 009/42 1107 Support roller 019/39 1108 Roller 045/36 1109 Regulator panel 053-C/38 1110 Eye tie rod M8x40 525/95 1111 Eye tie rod M8x70 527/95 1112 HH screw M6x25 DIN 933 205/95 1113 HH screw M6x30 DIN 933 204/95 1114 Plain washer ø6 DIN 125/A 003/95 4115 Hexagon nut medium M8 DIN 934 013/95 2116 Millimetric rod 077/32 1117 Screw TPSCEI M6x16 DIN7991 250/95 3118 Millimetric rod 080/32 1119 Bar stop rod 016/39 1120 Bar stop support 079/32 1121 Handwheel ø40 M8x25 077/25 1122 HH screw M12x50 192/95 2123124125126127128 Clamping lever M12x45 037/32 1129 End stroke plate 083/35 1
9
POS. DESCRIZIONE COD. Q.TA’200 Plate with electrical components 054-C/38 1201 MACC-8 instrument 122/90 1202 Omega raceway 45cm 121/90 1203 Change over switch VEMER CA0120009 R03 018/90 1204 Micro ERSCE E 100 01 S5I 030/90 1205 Thermal relay LR2-D1306/08/10/12 053/90 2206 Raceway 25x60 22cm 276/90 1207 Earth connection bar with 5 holes 050/90 1208 Emergency button 085/90 1209 Microswitch E-100-00-AI 022/90 1210 Remote controlled switch LC1 D12 032/90 3211 Earth cable 65cm 010/77 1212 Main switch
Yellow terminal cover002/90065/90
11
213 Fitting PG 9 213/90 5214 Fitting PG 13,5 215/90 4215 Fuse block PCH 2x38 094/90 2216 Fuse block PCH 1x38 093/90 1217 Fuse block PCH 3x38 092/90 1218 Transformer 100VA 0-230-400V 0-24V 044/90 1219 Control panel gasket 054/38 1220 Raceway 25x60 55cm 123/90 1221 Terminals CABUR CBD.4 225/90 3222 Terminals CABUR CBD.2 222/90 12223 Earth terminal CABUR TE.6/0 (G/V ground) 223/90 6224 Fuse 10x38 AM 10A 206/90 3225 Fuse 10x38 gG 1A 202/90 2226 Fuse 10x38 gG 2A 203/90 2227 Fuse 10x38 gG 4A 204/90 1228 Microswitch AH 715079 MATSUSHITA 028/90 1
10
Emacc800User’s manual ELETTRONICA
ELCO
ContentsThe instructions contained in this manual should be followed scrupulously.
In case of doubt contact the manufacturer:
1. CONTENTS Page 12. FRONT PANEL Page 23. CONNECTIONS Page 24. SOFTWARE OPERATION Page 4 MACHINE START-UP AND RESET Page 4 SEMIAUTOMATIC CUTTING CYCLE Page 4 FAST BLADE DOWNSTROKE Page 4 MANUAL CUTTING CYCLE Page 4 LIST OF EMERGENCIES Page 4
ELCO ELETTRONICAVia della Costituzione, 5042015 Correggio - (R.E.)
ITALIA
PRODUCT CONFIGURATION
SOFTWARE INSTALLED ECPICAA0 version 2107
HARDWARE CONFIGURATION:
7 digital inputs 24V ac (5 for emergency signals)
10 outputs with free contact
The product is provided with a front panel having degree of protection IP65
Page 1
Clock ProgrammerUser’s manual ELETTRONICA
ELCO
Front panelThe Emacc800 board is provided with a front plate having:
o a keyboard with 6 keys and 12 leds
Connections
Page 2
Emacc800User’s manual ELETTRONICA
ELCO
1. Power supply
Pole No Name Function19 NEUTRAL Neutral 24Vac20 PHASE Phase 24Vac
2. Digital inputs
Pole No Description21 Blade-high limit switch22 PHASE, Blade-high limit switch23 Blade-low limit switch24 PHASE, Blade-low limit switch25 Blade breakage emergency26 PHASE, Blade breakage emergency27 Guard-open emergency28 PHASE, Guard-open emergency29 Emergency button30 Thermal protection131 Thermal protection 232 Manual release handle33 Phase Pedal34 Pedal
3. Digital outputs
Pole No Description1 Blade downstroke solenoid valve2 COMMON, Blade downstroke solenoid valve34 COMMON, Blade downstroke solenoid valve5 Blade upstroke solenoid valve6 COMMON, Blade upstroke solenoid valve7 Vice opening solenoid valve 8 COMMON, Vice opening solenoid valve9 Vice closing solenoid valve
10 COMMON, Vice closing solenoid valve11 Manual lock solenoid valve12 COMMON, Manual lock solenoid valve13 Fast blade downstroke solenoid valve14 COMMON, Fast blade downstroke solenoid valve15 Oil pump remote control switch16 Coolant remote control switch17 Blade motor remote control switch18 Solenoid check valve19 OUTPUT NEUTRAL / COMMON20 PHASE
4. Analog inputs
Pole No Description35 Positive potentiometer power supply36 Potentiometer input37 Negative potentiometer power supply
Page 3
Clock ProgrammerUser’s manual ELETTRONICA
ELCO
Software operationMACHINE START-UP AND RESET
On switching on, press the “RESET” button to position the machine - the blade moves all the way up to the high point. At this point, the START led starts to blink.
SEMIAUTOMATIC CUTTING CYCLE
After carrying out machine reset, the control makes the start led blink – this only takes place if the bow is already found at its high point.If the machine is not in this condition, the start key led is switched off, and the reset key must be pressed again to move the machine to its working position.During machine operation, the coolant key led is switched on or off depending on the coolant reservation.
Cycle execution
1. OIL PUMP ACTIVATION (IF NON ALREADY ACTIVE) WITH THE RESET KEY2. PRESS THE START KEY3. BLADE MOTOR ACTIVATION4. VICE CLOSING 5. COOLANT ACTIVATION (IF RESERVED)6. BLADE DOWNSTROKE AS FAR AS THE LOW POINT7. BLADE UPSTROKE AS FAR AS THE HIGH POINT8. BLADE ROTATION STOP9. VICE OPENING10. COOLANT STOP
FAST BLADE DOWNSTROKE (OPTIONAL)
The fast blade downstroke function is activated using the “arrow down” key below the coolant key – the bow will lower faster.
MANUAL CUTTING CYCLE (OPTIONAL)
After the handle is pressed, the machine can be used in manual mode.In this mode, it is also possible to reserve coolant control.In this environment, if the coolant key is kept pressed for 3 seconds, the machine washing function is enabled.Return to the semiautomatic cycle by means of the reset key.
LIST OF EMERGENCIES
Each type of emergency corresponds to one of the 6 red leds present on the panel:
1. BLADE BROKEN (LED 1 + LED 3)2. GUARD OPEN (LED 2 + LED 3)3. BLADE-HIGH AND BLADE-LOW LIMIT SWITCHES PRESSED SIMULTANEOUSLY (LED 3)4. EMERGENCY BUTTON PRESSED (LED 4 + LED 3)5. THERMAL PROTECTION 1 (LED 5 + LED 3)6. THERMAL PROTECTION 2 (LED 6 + LED 3)
When an emergency is triggered, the corresponding led is activated and all the outputs are deactivated.The led remains fixed as long as the emergency remains enabled.When the emergency control is reset, the emergency led is switched off, and the reset key must be pressed.
Page 4
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