Overview vision del Politecnico di Torino per le attività di ......2005 2006 2007 2008 2009 2010...

28
Overview vision del Politecnico di Torino per le attività di additive manufacturing del prossimo futuro

Transcript of Overview vision del Politecnico di Torino per le attività di ......2005 2006 2007 2008 2009 2010...

Page 1: Overview vision del Politecnico di Torino per le attività di ......2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 Polito @ Tecnogranda S.p.A. M250 EOS Partnership AVIO –Polito

Overview vision del Politecnico di Torinoper le attivitagrave di additive manufacturing

del prossimo futuro

Po

lite

cn

ico

di

To

rin

o

De

pa

rtm

en

t o

f M

an

ag

em

en

t

an

d P

rod

ucti

on

En

gin

ee

rin

g

Prof LucaIuliano

Full Professor

Advanced

CNC machining and

additive

manufacturing

CADCAECAM

and 3D scanning

systems

Po

litecn

ico

di T

orin

o

Ap

plie

d S

cie

nce

an

d

Te

ch

no

log

y D

ep

artm

en

t

Prof Paolo Fino

Full Professor

Material

Science and

Technology

In collaboration with Istituto Italiano

di Tecnologia (IIT) in the frame of a

partnership with Politecnico di Torino

Politecnico di Torino Department of Management

and Production Engineering

Prof Luca Iuliano

Full Professor

Emilio BassiniResearch

fellow

Matteo Pavese

Associate Professor

Sara Biamino

Associate Professor

Daniele Ugues

Associate Professor

Mariangela Lombardi

Associate Professor

Federico Bosio

PhDstudent

Alessandro Carrozza

PhDstudent

Prof Paolo Fino

Full Professor

Politecnico di Torino Department of Applied Science

and Technology

Istituto Italiano

di Tecnologia

Simone Parizia

PhDstudent

Gabriele Piscopo

PhDstudent

AreshMazdai

PhDstudent

Centre for Sustainable

Future Technologies

CSFPoliTo

Eleonora Atzeni

Associate Professor

Paolo Minetola

Associate Professor

Alessandro Salmi

Associate Professor

Flaviana Calignano

Assistant Professor

Manuela Galati

Researchfellow

Massimo Lorusso

Researcher

Marco Actis

Grande

Full

Professor

AbdollahSabooriAssistant professor

Giulio Marchese

Assistant Professor

Diego Manfredi

Assistant Professor

Alberta AversaAssistant Professor

Enrico Virgillito

PhDstudent

Antonio SivoPhD

student

Federica Bondioli

Full

Professor

2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015

Polito Tecnogranda SpA

M250 EOS

Partnership AVIO ndash Polito

Regional research project

EBM - TiAl Intermetallics

M270 EOS

Blow Powder Tech

Large components

Partnership Prima Industrie ndash Polito

European research project

E-Break

Great2020-F2

AMAZE

TiAlcharger

Borealis

Cluster

Helmet

Getready

HUB ndash DIMA Industria 40

Arcam

A2X

M290 EOS

M400 EOS

M2 CONCEPT

2015 2016 2017 2018

Cluster

HelmetBorealis

STAMP

4D-Hybrid

AMable

Getready

ECCO

Mlab Laser

Cusing

Cluster

HelmetBorealis

STAMP

4D-Hybrid

AMable

ECCO

Award from the

European Association

of Powder Metallurgy

as best HIPped

component of the

year

3deg prize in the Award for the Best Project from Partners

and Consortia of the European programme Clean Sky 1

2015 2016 2017 2018

HUB ndash DIMA Industria 40

Getready

HUB ndash DIMA Industria 40

PSI Gas atomization

system

2018 2019 2020 2021 2022

STAMP

4D-Hybrid

AMable

MANUELA

Newteam

HUC

ECCO

EIT MANUFACTURING

Mlab Laser

CusingPrint Sharp

250

Quintus Hot

Isostatic Pressing

MAMMA

Yellow boxes indicate the instruments that will be acquired by the Center in the next 3 years

Green boxes indicate the instruments that are already at disposal of the Center

Powder production

Design optimization

Part production

Post-processing (HIP heat

treatments surface finshining)

Characterization

In 2019

In order to complete the supply chain

helliphelliphellip

Design for AM

Process simulation

New materials

Heat treatment

optimization

Surface finishing

Process integration

Standardi-zation

New AM systems

Sensors and in-line

process monitoring

Energy sources

Big data

Sustainability

Teaching

Process simulation

START PLATE

BULK SUBSTRATE

POWDER

RADIATIONHEAT

Scanning speed

HEAT CONDUCTION

HEAT CONDUCTION

Phase

changematerial

change

Beam impact

Study of temperature

distribution

POWDERBULKSUBSTRATE

material

Study of solidification

evolution

Design and

production

Process

optimization

Post - processing

Alloy

selection

or production

Surface

finishing

Heat treatment

setup

Mechanical and

thermal

characterization

Process optimization

Process optimization

AlSi10Mg

A20Xtrade (AM205)

Biomedical alloys

Light alloys

High Temperature alloys (gt 600 degC)

LPBF

EBM

DED

Design of a new composition through 2 strategies

24h

AlSi10Mg + Nickel

Ni

AlSi10Mg+Ni

Alloy HB HVValue St Dev Value StDev

AlSi10Mg 1286 19 1350 09Al-Si-Ni 1587 30 1795 30Al-Si-Cu 1492 20

Fine Al3Ni

AlSi10Mg AlSi10Mg+4Cu

Starting from

ingots

pellets

powders

wires

(8-10 kg)

Development of customized compositions of AM powders

Thermal treatments and surface finishing

Study of the effect of heat treatments on tensile behaviour of Inconel 625

Direct ageingSA + ageing

As-built Solution annealing

Effect of each operation in the production process

as-built | post thermal treatment | after the shot-peening

Effect of the geometry

Evaluation of residual stresses at the macro-

scale by hole drilling strain gauge method

A

E

Thermal treatments and surface finishing

Thermal treatments and surface finishing

Study of the effect of thermal treatments on tensile behaviour

Finishing to improve

bull Aesthetic features

bull Dimensional tolerances

bull Roughness

bull Specific functionalities

bull Fatigue resistance

Set-up of conditions for traditional

and not traditional methods

New Materials for AM

The advances of AM technologies open the possibility to develop new materials

specifically designed for AM This opens the way for a new metallurgy

o Design of a new composition

o Powder production and characterization

o Feasibility of AM processing

o Microstructural and mechanical characterization of as-built parts

Strengthening phase

Nanoindentation maps Melt pool AM materials

Gas-atomized powder

Integration with traditional processes

Reverse engineering

From scan to CAD-CAM

Production

Parameter optimization and post-processing

Standardization

Process and product quality

AM production of spare parts

Support for design and

topological optimization

Support for definition of

production process

Support for products for

Aeronautics

Energy

Biomedical

New processes of NNS

Main steps

Definition of line-guides for component design

Development of simulation models

Development of moulds and tools for production

Optimization of HIP conditions

Optimization of strategies for mould removal

Optimization of thermal treatment of the final component

Career in AM in the frame of Master of science in Mechanical engineering

specialized courses about

bull Design for Additive Manufacturing

bull Materials for Additive Manufacturing

bull Technologies for Additive Manufacturing

Course (in English) in the frame of Master of science in Mechanical engineering

about Additive Manufacturing Systems and materials

Specializing master in AM with courses about

bull Design

bull Materials

bull Systems

Teaching

httpsdidatticapolitoitplsportal30gapa_mdsespandi2p_sdu=32ampp_cds=37

httpsdidatticapolitoitmasteradditive_manufacturing2017introduction

httpsdidatticapolitoitmasteradditive_manufacturing2018at_a_glance

httpsdidatticapolitoitplsportal30gappkg_guideviewGapp_cod_ins=04SQSQDampp_a_acc=2019ampp_header=Sampp_lang=EN

bull Production management

bull Supply chain management

bull ICT platforms

GREAT 2020 ndash GReen Engine for Air Traffic 2020 ndash Regional project (2009-2012)

ProTiAl ndash Developing of a new concept for optimal Production and machining of aerospace components in TiAl (2009-2012)

AMAZE ndash Additive Manufacturing Aiming Towards Zero Waste and Efficient Production of High-Tech Metal Products ndash UE Project VII FP (2012-2015)

E-BRAKE ndash Demonstration of breakthrough sub-systems enabling high overall pressure ratio engine ndash UE Project VII FP (2012-2015)

TiAl Charger ndash Titanium Aluminide Turbochargers ndash Improved Fuel Economy Reduced Emissions ndash UE Capacities Project VII FP (2012 ndash 2014)

HELMET ndash Integrated High-Temperature Electrolysis and Methanation for Effective Power to Gas Conversion - New generation of high temperature electrolyser UE Project VII FP (2014-2016)

BOREALIS ndash the 3A energy class Flexible Machine for the new Additive and Subtractive Manufacturing on next generation of complex 3D metal parts ndash UE Horizon2020 Project (2015-2018)

GETREADY ndash HiGh spEed TuRbinE cAsing produced by powDer HIP technologY ndash UE JTI Cleansky (2014-2015)

GREAT 2020 phase 2 ndash GReen Engine for Air Traffic 2020 ndash Regional project (2009-2012)

Cluster Aerospazio ndash Greening the propulsion ndash National project (2014-2017)

POP3D ndash Progetto ASI ndash Validazione del livello di maturitagrave tecnologica di un sistema di fabbricazione additiva polimerica in microgravitagrave per utilizzo a bordo della Stazione Spaziale Internazionale (2014-2016)

STAMP - Sviluppo Tecnologico dellrsquoAdditive Manufacturing in Piemonte (Technological Development of Additive Manufacturing in Piedmont) Regional project (2016-2019)

ECCO - Energy Efficient Coil Coating Process UE Horizon 2020 Project (2017-2019)

4D HYBRID - Novel ALL-IN-ONE machines robots and systems for affordable worldwide and lifetimeDistributed 3D hybrid manufacturing and repair operations UE Horizon 2020 Project (2017-2019)

NEWTEAM - Next gEneration loW pressure TurbinE Airfoils by aM H2020 Clean Sky project (2018-2020)

HUC - Development and validation of a powder HIP route for high temperature Astroloy to manufactureUltrafanreg IP Turbine Casings H2020 Clean Sky project (2018-2021)

MANUELA - Additive Manufacturing using Metal Pilot Line UE Horizon 2020 Project (2018-2022)

For more information paolofinopolitoit

lucaiulianopolitoit

Page 2: Overview vision del Politecnico di Torino per le attività di ......2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 Polito @ Tecnogranda S.p.A. M250 EOS Partnership AVIO –Polito

Po

lite

cn

ico

di

To

rin

o

De

pa

rtm

en

t o

f M

an

ag

em

en

t

an

d P

rod

ucti

on

En

gin

ee

rin

g

Prof LucaIuliano

Full Professor

Advanced

CNC machining and

additive

manufacturing

CADCAECAM

and 3D scanning

systems

Po

litecn

ico

di T

orin

o

Ap

plie

d S

cie

nce

an

d

Te

ch

no

log

y D

ep

artm

en

t

Prof Paolo Fino

Full Professor

Material

Science and

Technology

In collaboration with Istituto Italiano

di Tecnologia (IIT) in the frame of a

partnership with Politecnico di Torino

Politecnico di Torino Department of Management

and Production Engineering

Prof Luca Iuliano

Full Professor

Emilio BassiniResearch

fellow

Matteo Pavese

Associate Professor

Sara Biamino

Associate Professor

Daniele Ugues

Associate Professor

Mariangela Lombardi

Associate Professor

Federico Bosio

PhDstudent

Alessandro Carrozza

PhDstudent

Prof Paolo Fino

Full Professor

Politecnico di Torino Department of Applied Science

and Technology

Istituto Italiano

di Tecnologia

Simone Parizia

PhDstudent

Gabriele Piscopo

PhDstudent

AreshMazdai

PhDstudent

Centre for Sustainable

Future Technologies

CSFPoliTo

Eleonora Atzeni

Associate Professor

Paolo Minetola

Associate Professor

Alessandro Salmi

Associate Professor

Flaviana Calignano

Assistant Professor

Manuela Galati

Researchfellow

Massimo Lorusso

Researcher

Marco Actis

Grande

Full

Professor

AbdollahSabooriAssistant professor

Giulio Marchese

Assistant Professor

Diego Manfredi

Assistant Professor

Alberta AversaAssistant Professor

Enrico Virgillito

PhDstudent

Antonio SivoPhD

student

Federica Bondioli

Full

Professor

2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015

Polito Tecnogranda SpA

M250 EOS

Partnership AVIO ndash Polito

Regional research project

EBM - TiAl Intermetallics

M270 EOS

Blow Powder Tech

Large components

Partnership Prima Industrie ndash Polito

European research project

E-Break

Great2020-F2

AMAZE

TiAlcharger

Borealis

Cluster

Helmet

Getready

HUB ndash DIMA Industria 40

Arcam

A2X

M290 EOS

M400 EOS

M2 CONCEPT

2015 2016 2017 2018

Cluster

HelmetBorealis

STAMP

4D-Hybrid

AMable

Getready

ECCO

Mlab Laser

Cusing

Cluster

HelmetBorealis

STAMP

4D-Hybrid

AMable

ECCO

Award from the

European Association

of Powder Metallurgy

as best HIPped

component of the

year

3deg prize in the Award for the Best Project from Partners

and Consortia of the European programme Clean Sky 1

2015 2016 2017 2018

HUB ndash DIMA Industria 40

Getready

HUB ndash DIMA Industria 40

PSI Gas atomization

system

2018 2019 2020 2021 2022

STAMP

4D-Hybrid

AMable

MANUELA

Newteam

HUC

ECCO

EIT MANUFACTURING

Mlab Laser

CusingPrint Sharp

250

Quintus Hot

Isostatic Pressing

MAMMA

Yellow boxes indicate the instruments that will be acquired by the Center in the next 3 years

Green boxes indicate the instruments that are already at disposal of the Center

Powder production

Design optimization

Part production

Post-processing (HIP heat

treatments surface finshining)

Characterization

In 2019

In order to complete the supply chain

helliphelliphellip

Design for AM

Process simulation

New materials

Heat treatment

optimization

Surface finishing

Process integration

Standardi-zation

New AM systems

Sensors and in-line

process monitoring

Energy sources

Big data

Sustainability

Teaching

Process simulation

START PLATE

BULK SUBSTRATE

POWDER

RADIATIONHEAT

Scanning speed

HEAT CONDUCTION

HEAT CONDUCTION

Phase

changematerial

change

Beam impact

Study of temperature

distribution

POWDERBULKSUBSTRATE

material

Study of solidification

evolution

Design and

production

Process

optimization

Post - processing

Alloy

selection

or production

Surface

finishing

Heat treatment

setup

Mechanical and

thermal

characterization

Process optimization

Process optimization

AlSi10Mg

A20Xtrade (AM205)

Biomedical alloys

Light alloys

High Temperature alloys (gt 600 degC)

LPBF

EBM

DED

Design of a new composition through 2 strategies

24h

AlSi10Mg + Nickel

Ni

AlSi10Mg+Ni

Alloy HB HVValue St Dev Value StDev

AlSi10Mg 1286 19 1350 09Al-Si-Ni 1587 30 1795 30Al-Si-Cu 1492 20

Fine Al3Ni

AlSi10Mg AlSi10Mg+4Cu

Starting from

ingots

pellets

powders

wires

(8-10 kg)

Development of customized compositions of AM powders

Thermal treatments and surface finishing

Study of the effect of heat treatments on tensile behaviour of Inconel 625

Direct ageingSA + ageing

As-built Solution annealing

Effect of each operation in the production process

as-built | post thermal treatment | after the shot-peening

Effect of the geometry

Evaluation of residual stresses at the macro-

scale by hole drilling strain gauge method

A

E

Thermal treatments and surface finishing

Thermal treatments and surface finishing

Study of the effect of thermal treatments on tensile behaviour

Finishing to improve

bull Aesthetic features

bull Dimensional tolerances

bull Roughness

bull Specific functionalities

bull Fatigue resistance

Set-up of conditions for traditional

and not traditional methods

New Materials for AM

The advances of AM technologies open the possibility to develop new materials

specifically designed for AM This opens the way for a new metallurgy

o Design of a new composition

o Powder production and characterization

o Feasibility of AM processing

o Microstructural and mechanical characterization of as-built parts

Strengthening phase

Nanoindentation maps Melt pool AM materials

Gas-atomized powder

Integration with traditional processes

Reverse engineering

From scan to CAD-CAM

Production

Parameter optimization and post-processing

Standardization

Process and product quality

AM production of spare parts

Support for design and

topological optimization

Support for definition of

production process

Support for products for

Aeronautics

Energy

Biomedical

New processes of NNS

Main steps

Definition of line-guides for component design

Development of simulation models

Development of moulds and tools for production

Optimization of HIP conditions

Optimization of strategies for mould removal

Optimization of thermal treatment of the final component

Career in AM in the frame of Master of science in Mechanical engineering

specialized courses about

bull Design for Additive Manufacturing

bull Materials for Additive Manufacturing

bull Technologies for Additive Manufacturing

Course (in English) in the frame of Master of science in Mechanical engineering

about Additive Manufacturing Systems and materials

Specializing master in AM with courses about

bull Design

bull Materials

bull Systems

Teaching

httpsdidatticapolitoitplsportal30gapa_mdsespandi2p_sdu=32ampp_cds=37

httpsdidatticapolitoitmasteradditive_manufacturing2017introduction

httpsdidatticapolitoitmasteradditive_manufacturing2018at_a_glance

httpsdidatticapolitoitplsportal30gappkg_guideviewGapp_cod_ins=04SQSQDampp_a_acc=2019ampp_header=Sampp_lang=EN

bull Production management

bull Supply chain management

bull ICT platforms

GREAT 2020 ndash GReen Engine for Air Traffic 2020 ndash Regional project (2009-2012)

ProTiAl ndash Developing of a new concept for optimal Production and machining of aerospace components in TiAl (2009-2012)

AMAZE ndash Additive Manufacturing Aiming Towards Zero Waste and Efficient Production of High-Tech Metal Products ndash UE Project VII FP (2012-2015)

E-BRAKE ndash Demonstration of breakthrough sub-systems enabling high overall pressure ratio engine ndash UE Project VII FP (2012-2015)

TiAl Charger ndash Titanium Aluminide Turbochargers ndash Improved Fuel Economy Reduced Emissions ndash UE Capacities Project VII FP (2012 ndash 2014)

HELMET ndash Integrated High-Temperature Electrolysis and Methanation for Effective Power to Gas Conversion - New generation of high temperature electrolyser UE Project VII FP (2014-2016)

BOREALIS ndash the 3A energy class Flexible Machine for the new Additive and Subtractive Manufacturing on next generation of complex 3D metal parts ndash UE Horizon2020 Project (2015-2018)

GETREADY ndash HiGh spEed TuRbinE cAsing produced by powDer HIP technologY ndash UE JTI Cleansky (2014-2015)

GREAT 2020 phase 2 ndash GReen Engine for Air Traffic 2020 ndash Regional project (2009-2012)

Cluster Aerospazio ndash Greening the propulsion ndash National project (2014-2017)

POP3D ndash Progetto ASI ndash Validazione del livello di maturitagrave tecnologica di un sistema di fabbricazione additiva polimerica in microgravitagrave per utilizzo a bordo della Stazione Spaziale Internazionale (2014-2016)

STAMP - Sviluppo Tecnologico dellrsquoAdditive Manufacturing in Piemonte (Technological Development of Additive Manufacturing in Piedmont) Regional project (2016-2019)

ECCO - Energy Efficient Coil Coating Process UE Horizon 2020 Project (2017-2019)

4D HYBRID - Novel ALL-IN-ONE machines robots and systems for affordable worldwide and lifetimeDistributed 3D hybrid manufacturing and repair operations UE Horizon 2020 Project (2017-2019)

NEWTEAM - Next gEneration loW pressure TurbinE Airfoils by aM H2020 Clean Sky project (2018-2020)

HUC - Development and validation of a powder HIP route for high temperature Astroloy to manufactureUltrafanreg IP Turbine Casings H2020 Clean Sky project (2018-2021)

MANUELA - Additive Manufacturing using Metal Pilot Line UE Horizon 2020 Project (2018-2022)

For more information paolofinopolitoit

lucaiulianopolitoit

Page 3: Overview vision del Politecnico di Torino per le attività di ......2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 Polito @ Tecnogranda S.p.A. M250 EOS Partnership AVIO –Polito

Politecnico di Torino Department of Management

and Production Engineering

Prof Luca Iuliano

Full Professor

Emilio BassiniResearch

fellow

Matteo Pavese

Associate Professor

Sara Biamino

Associate Professor

Daniele Ugues

Associate Professor

Mariangela Lombardi

Associate Professor

Federico Bosio

PhDstudent

Alessandro Carrozza

PhDstudent

Prof Paolo Fino

Full Professor

Politecnico di Torino Department of Applied Science

and Technology

Istituto Italiano

di Tecnologia

Simone Parizia

PhDstudent

Gabriele Piscopo

PhDstudent

AreshMazdai

PhDstudent

Centre for Sustainable

Future Technologies

CSFPoliTo

Eleonora Atzeni

Associate Professor

Paolo Minetola

Associate Professor

Alessandro Salmi

Associate Professor

Flaviana Calignano

Assistant Professor

Manuela Galati

Researchfellow

Massimo Lorusso

Researcher

Marco Actis

Grande

Full

Professor

AbdollahSabooriAssistant professor

Giulio Marchese

Assistant Professor

Diego Manfredi

Assistant Professor

Alberta AversaAssistant Professor

Enrico Virgillito

PhDstudent

Antonio SivoPhD

student

Federica Bondioli

Full

Professor

2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015

Polito Tecnogranda SpA

M250 EOS

Partnership AVIO ndash Polito

Regional research project

EBM - TiAl Intermetallics

M270 EOS

Blow Powder Tech

Large components

Partnership Prima Industrie ndash Polito

European research project

E-Break

Great2020-F2

AMAZE

TiAlcharger

Borealis

Cluster

Helmet

Getready

HUB ndash DIMA Industria 40

Arcam

A2X

M290 EOS

M400 EOS

M2 CONCEPT

2015 2016 2017 2018

Cluster

HelmetBorealis

STAMP

4D-Hybrid

AMable

Getready

ECCO

Mlab Laser

Cusing

Cluster

HelmetBorealis

STAMP

4D-Hybrid

AMable

ECCO

Award from the

European Association

of Powder Metallurgy

as best HIPped

component of the

year

3deg prize in the Award for the Best Project from Partners

and Consortia of the European programme Clean Sky 1

2015 2016 2017 2018

HUB ndash DIMA Industria 40

Getready

HUB ndash DIMA Industria 40

PSI Gas atomization

system

2018 2019 2020 2021 2022

STAMP

4D-Hybrid

AMable

MANUELA

Newteam

HUC

ECCO

EIT MANUFACTURING

Mlab Laser

CusingPrint Sharp

250

Quintus Hot

Isostatic Pressing

MAMMA

Yellow boxes indicate the instruments that will be acquired by the Center in the next 3 years

Green boxes indicate the instruments that are already at disposal of the Center

Powder production

Design optimization

Part production

Post-processing (HIP heat

treatments surface finshining)

Characterization

In 2019

In order to complete the supply chain

helliphelliphellip

Design for AM

Process simulation

New materials

Heat treatment

optimization

Surface finishing

Process integration

Standardi-zation

New AM systems

Sensors and in-line

process monitoring

Energy sources

Big data

Sustainability

Teaching

Process simulation

START PLATE

BULK SUBSTRATE

POWDER

RADIATIONHEAT

Scanning speed

HEAT CONDUCTION

HEAT CONDUCTION

Phase

changematerial

change

Beam impact

Study of temperature

distribution

POWDERBULKSUBSTRATE

material

Study of solidification

evolution

Design and

production

Process

optimization

Post - processing

Alloy

selection

or production

Surface

finishing

Heat treatment

setup

Mechanical and

thermal

characterization

Process optimization

Process optimization

AlSi10Mg

A20Xtrade (AM205)

Biomedical alloys

Light alloys

High Temperature alloys (gt 600 degC)

LPBF

EBM

DED

Design of a new composition through 2 strategies

24h

AlSi10Mg + Nickel

Ni

AlSi10Mg+Ni

Alloy HB HVValue St Dev Value StDev

AlSi10Mg 1286 19 1350 09Al-Si-Ni 1587 30 1795 30Al-Si-Cu 1492 20

Fine Al3Ni

AlSi10Mg AlSi10Mg+4Cu

Starting from

ingots

pellets

powders

wires

(8-10 kg)

Development of customized compositions of AM powders

Thermal treatments and surface finishing

Study of the effect of heat treatments on tensile behaviour of Inconel 625

Direct ageingSA + ageing

As-built Solution annealing

Effect of each operation in the production process

as-built | post thermal treatment | after the shot-peening

Effect of the geometry

Evaluation of residual stresses at the macro-

scale by hole drilling strain gauge method

A

E

Thermal treatments and surface finishing

Thermal treatments and surface finishing

Study of the effect of thermal treatments on tensile behaviour

Finishing to improve

bull Aesthetic features

bull Dimensional tolerances

bull Roughness

bull Specific functionalities

bull Fatigue resistance

Set-up of conditions for traditional

and not traditional methods

New Materials for AM

The advances of AM technologies open the possibility to develop new materials

specifically designed for AM This opens the way for a new metallurgy

o Design of a new composition

o Powder production and characterization

o Feasibility of AM processing

o Microstructural and mechanical characterization of as-built parts

Strengthening phase

Nanoindentation maps Melt pool AM materials

Gas-atomized powder

Integration with traditional processes

Reverse engineering

From scan to CAD-CAM

Production

Parameter optimization and post-processing

Standardization

Process and product quality

AM production of spare parts

Support for design and

topological optimization

Support for definition of

production process

Support for products for

Aeronautics

Energy

Biomedical

New processes of NNS

Main steps

Definition of line-guides for component design

Development of simulation models

Development of moulds and tools for production

Optimization of HIP conditions

Optimization of strategies for mould removal

Optimization of thermal treatment of the final component

Career in AM in the frame of Master of science in Mechanical engineering

specialized courses about

bull Design for Additive Manufacturing

bull Materials for Additive Manufacturing

bull Technologies for Additive Manufacturing

Course (in English) in the frame of Master of science in Mechanical engineering

about Additive Manufacturing Systems and materials

Specializing master in AM with courses about

bull Design

bull Materials

bull Systems

Teaching

httpsdidatticapolitoitplsportal30gapa_mdsespandi2p_sdu=32ampp_cds=37

httpsdidatticapolitoitmasteradditive_manufacturing2017introduction

httpsdidatticapolitoitmasteradditive_manufacturing2018at_a_glance

httpsdidatticapolitoitplsportal30gappkg_guideviewGapp_cod_ins=04SQSQDampp_a_acc=2019ampp_header=Sampp_lang=EN

bull Production management

bull Supply chain management

bull ICT platforms

GREAT 2020 ndash GReen Engine for Air Traffic 2020 ndash Regional project (2009-2012)

ProTiAl ndash Developing of a new concept for optimal Production and machining of aerospace components in TiAl (2009-2012)

AMAZE ndash Additive Manufacturing Aiming Towards Zero Waste and Efficient Production of High-Tech Metal Products ndash UE Project VII FP (2012-2015)

E-BRAKE ndash Demonstration of breakthrough sub-systems enabling high overall pressure ratio engine ndash UE Project VII FP (2012-2015)

TiAl Charger ndash Titanium Aluminide Turbochargers ndash Improved Fuel Economy Reduced Emissions ndash UE Capacities Project VII FP (2012 ndash 2014)

HELMET ndash Integrated High-Temperature Electrolysis and Methanation for Effective Power to Gas Conversion - New generation of high temperature electrolyser UE Project VII FP (2014-2016)

BOREALIS ndash the 3A energy class Flexible Machine for the new Additive and Subtractive Manufacturing on next generation of complex 3D metal parts ndash UE Horizon2020 Project (2015-2018)

GETREADY ndash HiGh spEed TuRbinE cAsing produced by powDer HIP technologY ndash UE JTI Cleansky (2014-2015)

GREAT 2020 phase 2 ndash GReen Engine for Air Traffic 2020 ndash Regional project (2009-2012)

Cluster Aerospazio ndash Greening the propulsion ndash National project (2014-2017)

POP3D ndash Progetto ASI ndash Validazione del livello di maturitagrave tecnologica di un sistema di fabbricazione additiva polimerica in microgravitagrave per utilizzo a bordo della Stazione Spaziale Internazionale (2014-2016)

STAMP - Sviluppo Tecnologico dellrsquoAdditive Manufacturing in Piemonte (Technological Development of Additive Manufacturing in Piedmont) Regional project (2016-2019)

ECCO - Energy Efficient Coil Coating Process UE Horizon 2020 Project (2017-2019)

4D HYBRID - Novel ALL-IN-ONE machines robots and systems for affordable worldwide and lifetimeDistributed 3D hybrid manufacturing and repair operations UE Horizon 2020 Project (2017-2019)

NEWTEAM - Next gEneration loW pressure TurbinE Airfoils by aM H2020 Clean Sky project (2018-2020)

HUC - Development and validation of a powder HIP route for high temperature Astroloy to manufactureUltrafanreg IP Turbine Casings H2020 Clean Sky project (2018-2021)

MANUELA - Additive Manufacturing using Metal Pilot Line UE Horizon 2020 Project (2018-2022)

For more information paolofinopolitoit

lucaiulianopolitoit

Page 4: Overview vision del Politecnico di Torino per le attività di ......2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 Polito @ Tecnogranda S.p.A. M250 EOS Partnership AVIO –Polito

2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015

Polito Tecnogranda SpA

M250 EOS

Partnership AVIO ndash Polito

Regional research project

EBM - TiAl Intermetallics

M270 EOS

Blow Powder Tech

Large components

Partnership Prima Industrie ndash Polito

European research project

E-Break

Great2020-F2

AMAZE

TiAlcharger

Borealis

Cluster

Helmet

Getready

HUB ndash DIMA Industria 40

Arcam

A2X

M290 EOS

M400 EOS

M2 CONCEPT

2015 2016 2017 2018

Cluster

HelmetBorealis

STAMP

4D-Hybrid

AMable

Getready

ECCO

Mlab Laser

Cusing

Cluster

HelmetBorealis

STAMP

4D-Hybrid

AMable

ECCO

Award from the

European Association

of Powder Metallurgy

as best HIPped

component of the

year

3deg prize in the Award for the Best Project from Partners

and Consortia of the European programme Clean Sky 1

2015 2016 2017 2018

HUB ndash DIMA Industria 40

Getready

HUB ndash DIMA Industria 40

PSI Gas atomization

system

2018 2019 2020 2021 2022

STAMP

4D-Hybrid

AMable

MANUELA

Newteam

HUC

ECCO

EIT MANUFACTURING

Mlab Laser

CusingPrint Sharp

250

Quintus Hot

Isostatic Pressing

MAMMA

Yellow boxes indicate the instruments that will be acquired by the Center in the next 3 years

Green boxes indicate the instruments that are already at disposal of the Center

Powder production

Design optimization

Part production

Post-processing (HIP heat

treatments surface finshining)

Characterization

In 2019

In order to complete the supply chain

helliphelliphellip

Design for AM

Process simulation

New materials

Heat treatment

optimization

Surface finishing

Process integration

Standardi-zation

New AM systems

Sensors and in-line

process monitoring

Energy sources

Big data

Sustainability

Teaching

Process simulation

START PLATE

BULK SUBSTRATE

POWDER

RADIATIONHEAT

Scanning speed

HEAT CONDUCTION

HEAT CONDUCTION

Phase

changematerial

change

Beam impact

Study of temperature

distribution

POWDERBULKSUBSTRATE

material

Study of solidification

evolution

Design and

production

Process

optimization

Post - processing

Alloy

selection

or production

Surface

finishing

Heat treatment

setup

Mechanical and

thermal

characterization

Process optimization

Process optimization

AlSi10Mg

A20Xtrade (AM205)

Biomedical alloys

Light alloys

High Temperature alloys (gt 600 degC)

LPBF

EBM

DED

Design of a new composition through 2 strategies

24h

AlSi10Mg + Nickel

Ni

AlSi10Mg+Ni

Alloy HB HVValue St Dev Value StDev

AlSi10Mg 1286 19 1350 09Al-Si-Ni 1587 30 1795 30Al-Si-Cu 1492 20

Fine Al3Ni

AlSi10Mg AlSi10Mg+4Cu

Starting from

ingots

pellets

powders

wires

(8-10 kg)

Development of customized compositions of AM powders

Thermal treatments and surface finishing

Study of the effect of heat treatments on tensile behaviour of Inconel 625

Direct ageingSA + ageing

As-built Solution annealing

Effect of each operation in the production process

as-built | post thermal treatment | after the shot-peening

Effect of the geometry

Evaluation of residual stresses at the macro-

scale by hole drilling strain gauge method

A

E

Thermal treatments and surface finishing

Thermal treatments and surface finishing

Study of the effect of thermal treatments on tensile behaviour

Finishing to improve

bull Aesthetic features

bull Dimensional tolerances

bull Roughness

bull Specific functionalities

bull Fatigue resistance

Set-up of conditions for traditional

and not traditional methods

New Materials for AM

The advances of AM technologies open the possibility to develop new materials

specifically designed for AM This opens the way for a new metallurgy

o Design of a new composition

o Powder production and characterization

o Feasibility of AM processing

o Microstructural and mechanical characterization of as-built parts

Strengthening phase

Nanoindentation maps Melt pool AM materials

Gas-atomized powder

Integration with traditional processes

Reverse engineering

From scan to CAD-CAM

Production

Parameter optimization and post-processing

Standardization

Process and product quality

AM production of spare parts

Support for design and

topological optimization

Support for definition of

production process

Support for products for

Aeronautics

Energy

Biomedical

New processes of NNS

Main steps

Definition of line-guides for component design

Development of simulation models

Development of moulds and tools for production

Optimization of HIP conditions

Optimization of strategies for mould removal

Optimization of thermal treatment of the final component

Career in AM in the frame of Master of science in Mechanical engineering

specialized courses about

bull Design for Additive Manufacturing

bull Materials for Additive Manufacturing

bull Technologies for Additive Manufacturing

Course (in English) in the frame of Master of science in Mechanical engineering

about Additive Manufacturing Systems and materials

Specializing master in AM with courses about

bull Design

bull Materials

bull Systems

Teaching

httpsdidatticapolitoitplsportal30gapa_mdsespandi2p_sdu=32ampp_cds=37

httpsdidatticapolitoitmasteradditive_manufacturing2017introduction

httpsdidatticapolitoitmasteradditive_manufacturing2018at_a_glance

httpsdidatticapolitoitplsportal30gappkg_guideviewGapp_cod_ins=04SQSQDampp_a_acc=2019ampp_header=Sampp_lang=EN

bull Production management

bull Supply chain management

bull ICT platforms

GREAT 2020 ndash GReen Engine for Air Traffic 2020 ndash Regional project (2009-2012)

ProTiAl ndash Developing of a new concept for optimal Production and machining of aerospace components in TiAl (2009-2012)

AMAZE ndash Additive Manufacturing Aiming Towards Zero Waste and Efficient Production of High-Tech Metal Products ndash UE Project VII FP (2012-2015)

E-BRAKE ndash Demonstration of breakthrough sub-systems enabling high overall pressure ratio engine ndash UE Project VII FP (2012-2015)

TiAl Charger ndash Titanium Aluminide Turbochargers ndash Improved Fuel Economy Reduced Emissions ndash UE Capacities Project VII FP (2012 ndash 2014)

HELMET ndash Integrated High-Temperature Electrolysis and Methanation for Effective Power to Gas Conversion - New generation of high temperature electrolyser UE Project VII FP (2014-2016)

BOREALIS ndash the 3A energy class Flexible Machine for the new Additive and Subtractive Manufacturing on next generation of complex 3D metal parts ndash UE Horizon2020 Project (2015-2018)

GETREADY ndash HiGh spEed TuRbinE cAsing produced by powDer HIP technologY ndash UE JTI Cleansky (2014-2015)

GREAT 2020 phase 2 ndash GReen Engine for Air Traffic 2020 ndash Regional project (2009-2012)

Cluster Aerospazio ndash Greening the propulsion ndash National project (2014-2017)

POP3D ndash Progetto ASI ndash Validazione del livello di maturitagrave tecnologica di un sistema di fabbricazione additiva polimerica in microgravitagrave per utilizzo a bordo della Stazione Spaziale Internazionale (2014-2016)

STAMP - Sviluppo Tecnologico dellrsquoAdditive Manufacturing in Piemonte (Technological Development of Additive Manufacturing in Piedmont) Regional project (2016-2019)

ECCO - Energy Efficient Coil Coating Process UE Horizon 2020 Project (2017-2019)

4D HYBRID - Novel ALL-IN-ONE machines robots and systems for affordable worldwide and lifetimeDistributed 3D hybrid manufacturing and repair operations UE Horizon 2020 Project (2017-2019)

NEWTEAM - Next gEneration loW pressure TurbinE Airfoils by aM H2020 Clean Sky project (2018-2020)

HUC - Development and validation of a powder HIP route for high temperature Astroloy to manufactureUltrafanreg IP Turbine Casings H2020 Clean Sky project (2018-2021)

MANUELA - Additive Manufacturing using Metal Pilot Line UE Horizon 2020 Project (2018-2022)

For more information paolofinopolitoit

lucaiulianopolitoit

Page 5: Overview vision del Politecnico di Torino per le attività di ......2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 Polito @ Tecnogranda S.p.A. M250 EOS Partnership AVIO –Polito

HUB ndash DIMA Industria 40

Arcam

A2X

M290 EOS

M400 EOS

M2 CONCEPT

2015 2016 2017 2018

Cluster

HelmetBorealis

STAMP

4D-Hybrid

AMable

Getready

ECCO

Mlab Laser

Cusing

Cluster

HelmetBorealis

STAMP

4D-Hybrid

AMable

ECCO

Award from the

European Association

of Powder Metallurgy

as best HIPped

component of the

year

3deg prize in the Award for the Best Project from Partners

and Consortia of the European programme Clean Sky 1

2015 2016 2017 2018

HUB ndash DIMA Industria 40

Getready

HUB ndash DIMA Industria 40

PSI Gas atomization

system

2018 2019 2020 2021 2022

STAMP

4D-Hybrid

AMable

MANUELA

Newteam

HUC

ECCO

EIT MANUFACTURING

Mlab Laser

CusingPrint Sharp

250

Quintus Hot

Isostatic Pressing

MAMMA

Yellow boxes indicate the instruments that will be acquired by the Center in the next 3 years

Green boxes indicate the instruments that are already at disposal of the Center

Powder production

Design optimization

Part production

Post-processing (HIP heat

treatments surface finshining)

Characterization

In 2019

In order to complete the supply chain

helliphelliphellip

Design for AM

Process simulation

New materials

Heat treatment

optimization

Surface finishing

Process integration

Standardi-zation

New AM systems

Sensors and in-line

process monitoring

Energy sources

Big data

Sustainability

Teaching

Process simulation

START PLATE

BULK SUBSTRATE

POWDER

RADIATIONHEAT

Scanning speed

HEAT CONDUCTION

HEAT CONDUCTION

Phase

changematerial

change

Beam impact

Study of temperature

distribution

POWDERBULKSUBSTRATE

material

Study of solidification

evolution

Design and

production

Process

optimization

Post - processing

Alloy

selection

or production

Surface

finishing

Heat treatment

setup

Mechanical and

thermal

characterization

Process optimization

Process optimization

AlSi10Mg

A20Xtrade (AM205)

Biomedical alloys

Light alloys

High Temperature alloys (gt 600 degC)

LPBF

EBM

DED

Design of a new composition through 2 strategies

24h

AlSi10Mg + Nickel

Ni

AlSi10Mg+Ni

Alloy HB HVValue St Dev Value StDev

AlSi10Mg 1286 19 1350 09Al-Si-Ni 1587 30 1795 30Al-Si-Cu 1492 20

Fine Al3Ni

AlSi10Mg AlSi10Mg+4Cu

Starting from

ingots

pellets

powders

wires

(8-10 kg)

Development of customized compositions of AM powders

Thermal treatments and surface finishing

Study of the effect of heat treatments on tensile behaviour of Inconel 625

Direct ageingSA + ageing

As-built Solution annealing

Effect of each operation in the production process

as-built | post thermal treatment | after the shot-peening

Effect of the geometry

Evaluation of residual stresses at the macro-

scale by hole drilling strain gauge method

A

E

Thermal treatments and surface finishing

Thermal treatments and surface finishing

Study of the effect of thermal treatments on tensile behaviour

Finishing to improve

bull Aesthetic features

bull Dimensional tolerances

bull Roughness

bull Specific functionalities

bull Fatigue resistance

Set-up of conditions for traditional

and not traditional methods

New Materials for AM

The advances of AM technologies open the possibility to develop new materials

specifically designed for AM This opens the way for a new metallurgy

o Design of a new composition

o Powder production and characterization

o Feasibility of AM processing

o Microstructural and mechanical characterization of as-built parts

Strengthening phase

Nanoindentation maps Melt pool AM materials

Gas-atomized powder

Integration with traditional processes

Reverse engineering

From scan to CAD-CAM

Production

Parameter optimization and post-processing

Standardization

Process and product quality

AM production of spare parts

Support for design and

topological optimization

Support for definition of

production process

Support for products for

Aeronautics

Energy

Biomedical

New processes of NNS

Main steps

Definition of line-guides for component design

Development of simulation models

Development of moulds and tools for production

Optimization of HIP conditions

Optimization of strategies for mould removal

Optimization of thermal treatment of the final component

Career in AM in the frame of Master of science in Mechanical engineering

specialized courses about

bull Design for Additive Manufacturing

bull Materials for Additive Manufacturing

bull Technologies for Additive Manufacturing

Course (in English) in the frame of Master of science in Mechanical engineering

about Additive Manufacturing Systems and materials

Specializing master in AM with courses about

bull Design

bull Materials

bull Systems

Teaching

httpsdidatticapolitoitplsportal30gapa_mdsespandi2p_sdu=32ampp_cds=37

httpsdidatticapolitoitmasteradditive_manufacturing2017introduction

httpsdidatticapolitoitmasteradditive_manufacturing2018at_a_glance

httpsdidatticapolitoitplsportal30gappkg_guideviewGapp_cod_ins=04SQSQDampp_a_acc=2019ampp_header=Sampp_lang=EN

bull Production management

bull Supply chain management

bull ICT platforms

GREAT 2020 ndash GReen Engine for Air Traffic 2020 ndash Regional project (2009-2012)

ProTiAl ndash Developing of a new concept for optimal Production and machining of aerospace components in TiAl (2009-2012)

AMAZE ndash Additive Manufacturing Aiming Towards Zero Waste and Efficient Production of High-Tech Metal Products ndash UE Project VII FP (2012-2015)

E-BRAKE ndash Demonstration of breakthrough sub-systems enabling high overall pressure ratio engine ndash UE Project VII FP (2012-2015)

TiAl Charger ndash Titanium Aluminide Turbochargers ndash Improved Fuel Economy Reduced Emissions ndash UE Capacities Project VII FP (2012 ndash 2014)

HELMET ndash Integrated High-Temperature Electrolysis and Methanation for Effective Power to Gas Conversion - New generation of high temperature electrolyser UE Project VII FP (2014-2016)

BOREALIS ndash the 3A energy class Flexible Machine for the new Additive and Subtractive Manufacturing on next generation of complex 3D metal parts ndash UE Horizon2020 Project (2015-2018)

GETREADY ndash HiGh spEed TuRbinE cAsing produced by powDer HIP technologY ndash UE JTI Cleansky (2014-2015)

GREAT 2020 phase 2 ndash GReen Engine for Air Traffic 2020 ndash Regional project (2009-2012)

Cluster Aerospazio ndash Greening the propulsion ndash National project (2014-2017)

POP3D ndash Progetto ASI ndash Validazione del livello di maturitagrave tecnologica di un sistema di fabbricazione additiva polimerica in microgravitagrave per utilizzo a bordo della Stazione Spaziale Internazionale (2014-2016)

STAMP - Sviluppo Tecnologico dellrsquoAdditive Manufacturing in Piemonte (Technological Development of Additive Manufacturing in Piedmont) Regional project (2016-2019)

ECCO - Energy Efficient Coil Coating Process UE Horizon 2020 Project (2017-2019)

4D HYBRID - Novel ALL-IN-ONE machines robots and systems for affordable worldwide and lifetimeDistributed 3D hybrid manufacturing and repair operations UE Horizon 2020 Project (2017-2019)

NEWTEAM - Next gEneration loW pressure TurbinE Airfoils by aM H2020 Clean Sky project (2018-2020)

HUC - Development and validation of a powder HIP route for high temperature Astroloy to manufactureUltrafanreg IP Turbine Casings H2020 Clean Sky project (2018-2021)

MANUELA - Additive Manufacturing using Metal Pilot Line UE Horizon 2020 Project (2018-2022)

For more information paolofinopolitoit

lucaiulianopolitoit

Page 6: Overview vision del Politecnico di Torino per le attività di ......2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 Polito @ Tecnogranda S.p.A. M250 EOS Partnership AVIO –Polito

Cluster

HelmetBorealis

STAMP

4D-Hybrid

AMable

ECCO

Award from the

European Association

of Powder Metallurgy

as best HIPped

component of the

year

3deg prize in the Award for the Best Project from Partners

and Consortia of the European programme Clean Sky 1

2015 2016 2017 2018

HUB ndash DIMA Industria 40

Getready

HUB ndash DIMA Industria 40

PSI Gas atomization

system

2018 2019 2020 2021 2022

STAMP

4D-Hybrid

AMable

MANUELA

Newteam

HUC

ECCO

EIT MANUFACTURING

Mlab Laser

CusingPrint Sharp

250

Quintus Hot

Isostatic Pressing

MAMMA

Yellow boxes indicate the instruments that will be acquired by the Center in the next 3 years

Green boxes indicate the instruments that are already at disposal of the Center

Powder production

Design optimization

Part production

Post-processing (HIP heat

treatments surface finshining)

Characterization

In 2019

In order to complete the supply chain

helliphelliphellip

Design for AM

Process simulation

New materials

Heat treatment

optimization

Surface finishing

Process integration

Standardi-zation

New AM systems

Sensors and in-line

process monitoring

Energy sources

Big data

Sustainability

Teaching

Process simulation

START PLATE

BULK SUBSTRATE

POWDER

RADIATIONHEAT

Scanning speed

HEAT CONDUCTION

HEAT CONDUCTION

Phase

changematerial

change

Beam impact

Study of temperature

distribution

POWDERBULKSUBSTRATE

material

Study of solidification

evolution

Design and

production

Process

optimization

Post - processing

Alloy

selection

or production

Surface

finishing

Heat treatment

setup

Mechanical and

thermal

characterization

Process optimization

Process optimization

AlSi10Mg

A20Xtrade (AM205)

Biomedical alloys

Light alloys

High Temperature alloys (gt 600 degC)

LPBF

EBM

DED

Design of a new composition through 2 strategies

24h

AlSi10Mg + Nickel

Ni

AlSi10Mg+Ni

Alloy HB HVValue St Dev Value StDev

AlSi10Mg 1286 19 1350 09Al-Si-Ni 1587 30 1795 30Al-Si-Cu 1492 20

Fine Al3Ni

AlSi10Mg AlSi10Mg+4Cu

Starting from

ingots

pellets

powders

wires

(8-10 kg)

Development of customized compositions of AM powders

Thermal treatments and surface finishing

Study of the effect of heat treatments on tensile behaviour of Inconel 625

Direct ageingSA + ageing

As-built Solution annealing

Effect of each operation in the production process

as-built | post thermal treatment | after the shot-peening

Effect of the geometry

Evaluation of residual stresses at the macro-

scale by hole drilling strain gauge method

A

E

Thermal treatments and surface finishing

Thermal treatments and surface finishing

Study of the effect of thermal treatments on tensile behaviour

Finishing to improve

bull Aesthetic features

bull Dimensional tolerances

bull Roughness

bull Specific functionalities

bull Fatigue resistance

Set-up of conditions for traditional

and not traditional methods

New Materials for AM

The advances of AM technologies open the possibility to develop new materials

specifically designed for AM This opens the way for a new metallurgy

o Design of a new composition

o Powder production and characterization

o Feasibility of AM processing

o Microstructural and mechanical characterization of as-built parts

Strengthening phase

Nanoindentation maps Melt pool AM materials

Gas-atomized powder

Integration with traditional processes

Reverse engineering

From scan to CAD-CAM

Production

Parameter optimization and post-processing

Standardization

Process and product quality

AM production of spare parts

Support for design and

topological optimization

Support for definition of

production process

Support for products for

Aeronautics

Energy

Biomedical

New processes of NNS

Main steps

Definition of line-guides for component design

Development of simulation models

Development of moulds and tools for production

Optimization of HIP conditions

Optimization of strategies for mould removal

Optimization of thermal treatment of the final component

Career in AM in the frame of Master of science in Mechanical engineering

specialized courses about

bull Design for Additive Manufacturing

bull Materials for Additive Manufacturing

bull Technologies for Additive Manufacturing

Course (in English) in the frame of Master of science in Mechanical engineering

about Additive Manufacturing Systems and materials

Specializing master in AM with courses about

bull Design

bull Materials

bull Systems

Teaching

httpsdidatticapolitoitplsportal30gapa_mdsespandi2p_sdu=32ampp_cds=37

httpsdidatticapolitoitmasteradditive_manufacturing2017introduction

httpsdidatticapolitoitmasteradditive_manufacturing2018at_a_glance

httpsdidatticapolitoitplsportal30gappkg_guideviewGapp_cod_ins=04SQSQDampp_a_acc=2019ampp_header=Sampp_lang=EN

bull Production management

bull Supply chain management

bull ICT platforms

GREAT 2020 ndash GReen Engine for Air Traffic 2020 ndash Regional project (2009-2012)

ProTiAl ndash Developing of a new concept for optimal Production and machining of aerospace components in TiAl (2009-2012)

AMAZE ndash Additive Manufacturing Aiming Towards Zero Waste and Efficient Production of High-Tech Metal Products ndash UE Project VII FP (2012-2015)

E-BRAKE ndash Demonstration of breakthrough sub-systems enabling high overall pressure ratio engine ndash UE Project VII FP (2012-2015)

TiAl Charger ndash Titanium Aluminide Turbochargers ndash Improved Fuel Economy Reduced Emissions ndash UE Capacities Project VII FP (2012 ndash 2014)

HELMET ndash Integrated High-Temperature Electrolysis and Methanation for Effective Power to Gas Conversion - New generation of high temperature electrolyser UE Project VII FP (2014-2016)

BOREALIS ndash the 3A energy class Flexible Machine for the new Additive and Subtractive Manufacturing on next generation of complex 3D metal parts ndash UE Horizon2020 Project (2015-2018)

GETREADY ndash HiGh spEed TuRbinE cAsing produced by powDer HIP technologY ndash UE JTI Cleansky (2014-2015)

GREAT 2020 phase 2 ndash GReen Engine for Air Traffic 2020 ndash Regional project (2009-2012)

Cluster Aerospazio ndash Greening the propulsion ndash National project (2014-2017)

POP3D ndash Progetto ASI ndash Validazione del livello di maturitagrave tecnologica di un sistema di fabbricazione additiva polimerica in microgravitagrave per utilizzo a bordo della Stazione Spaziale Internazionale (2014-2016)

STAMP - Sviluppo Tecnologico dellrsquoAdditive Manufacturing in Piemonte (Technological Development of Additive Manufacturing in Piedmont) Regional project (2016-2019)

ECCO - Energy Efficient Coil Coating Process UE Horizon 2020 Project (2017-2019)

4D HYBRID - Novel ALL-IN-ONE machines robots and systems for affordable worldwide and lifetimeDistributed 3D hybrid manufacturing and repair operations UE Horizon 2020 Project (2017-2019)

NEWTEAM - Next gEneration loW pressure TurbinE Airfoils by aM H2020 Clean Sky project (2018-2020)

HUC - Development and validation of a powder HIP route for high temperature Astroloy to manufactureUltrafanreg IP Turbine Casings H2020 Clean Sky project (2018-2021)

MANUELA - Additive Manufacturing using Metal Pilot Line UE Horizon 2020 Project (2018-2022)

For more information paolofinopolitoit

lucaiulianopolitoit

Page 7: Overview vision del Politecnico di Torino per le attività di ......2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 Polito @ Tecnogranda S.p.A. M250 EOS Partnership AVIO –Polito

HUB ndash DIMA Industria 40

PSI Gas atomization

system

2018 2019 2020 2021 2022

STAMP

4D-Hybrid

AMable

MANUELA

Newteam

HUC

ECCO

EIT MANUFACTURING

Mlab Laser

CusingPrint Sharp

250

Quintus Hot

Isostatic Pressing

MAMMA

Yellow boxes indicate the instruments that will be acquired by the Center in the next 3 years

Green boxes indicate the instruments that are already at disposal of the Center

Powder production

Design optimization

Part production

Post-processing (HIP heat

treatments surface finshining)

Characterization

In 2019

In order to complete the supply chain

helliphelliphellip

Design for AM

Process simulation

New materials

Heat treatment

optimization

Surface finishing

Process integration

Standardi-zation

New AM systems

Sensors and in-line

process monitoring

Energy sources

Big data

Sustainability

Teaching

Process simulation

START PLATE

BULK SUBSTRATE

POWDER

RADIATIONHEAT

Scanning speed

HEAT CONDUCTION

HEAT CONDUCTION

Phase

changematerial

change

Beam impact

Study of temperature

distribution

POWDERBULKSUBSTRATE

material

Study of solidification

evolution

Design and

production

Process

optimization

Post - processing

Alloy

selection

or production

Surface

finishing

Heat treatment

setup

Mechanical and

thermal

characterization

Process optimization

Process optimization

AlSi10Mg

A20Xtrade (AM205)

Biomedical alloys

Light alloys

High Temperature alloys (gt 600 degC)

LPBF

EBM

DED

Design of a new composition through 2 strategies

24h

AlSi10Mg + Nickel

Ni

AlSi10Mg+Ni

Alloy HB HVValue St Dev Value StDev

AlSi10Mg 1286 19 1350 09Al-Si-Ni 1587 30 1795 30Al-Si-Cu 1492 20

Fine Al3Ni

AlSi10Mg AlSi10Mg+4Cu

Starting from

ingots

pellets

powders

wires

(8-10 kg)

Development of customized compositions of AM powders

Thermal treatments and surface finishing

Study of the effect of heat treatments on tensile behaviour of Inconel 625

Direct ageingSA + ageing

As-built Solution annealing

Effect of each operation in the production process

as-built | post thermal treatment | after the shot-peening

Effect of the geometry

Evaluation of residual stresses at the macro-

scale by hole drilling strain gauge method

A

E

Thermal treatments and surface finishing

Thermal treatments and surface finishing

Study of the effect of thermal treatments on tensile behaviour

Finishing to improve

bull Aesthetic features

bull Dimensional tolerances

bull Roughness

bull Specific functionalities

bull Fatigue resistance

Set-up of conditions for traditional

and not traditional methods

New Materials for AM

The advances of AM technologies open the possibility to develop new materials

specifically designed for AM This opens the way for a new metallurgy

o Design of a new composition

o Powder production and characterization

o Feasibility of AM processing

o Microstructural and mechanical characterization of as-built parts

Strengthening phase

Nanoindentation maps Melt pool AM materials

Gas-atomized powder

Integration with traditional processes

Reverse engineering

From scan to CAD-CAM

Production

Parameter optimization and post-processing

Standardization

Process and product quality

AM production of spare parts

Support for design and

topological optimization

Support for definition of

production process

Support for products for

Aeronautics

Energy

Biomedical

New processes of NNS

Main steps

Definition of line-guides for component design

Development of simulation models

Development of moulds and tools for production

Optimization of HIP conditions

Optimization of strategies for mould removal

Optimization of thermal treatment of the final component

Career in AM in the frame of Master of science in Mechanical engineering

specialized courses about

bull Design for Additive Manufacturing

bull Materials for Additive Manufacturing

bull Technologies for Additive Manufacturing

Course (in English) in the frame of Master of science in Mechanical engineering

about Additive Manufacturing Systems and materials

Specializing master in AM with courses about

bull Design

bull Materials

bull Systems

Teaching

httpsdidatticapolitoitplsportal30gapa_mdsespandi2p_sdu=32ampp_cds=37

httpsdidatticapolitoitmasteradditive_manufacturing2017introduction

httpsdidatticapolitoitmasteradditive_manufacturing2018at_a_glance

httpsdidatticapolitoitplsportal30gappkg_guideviewGapp_cod_ins=04SQSQDampp_a_acc=2019ampp_header=Sampp_lang=EN

bull Production management

bull Supply chain management

bull ICT platforms

GREAT 2020 ndash GReen Engine for Air Traffic 2020 ndash Regional project (2009-2012)

ProTiAl ndash Developing of a new concept for optimal Production and machining of aerospace components in TiAl (2009-2012)

AMAZE ndash Additive Manufacturing Aiming Towards Zero Waste and Efficient Production of High-Tech Metal Products ndash UE Project VII FP (2012-2015)

E-BRAKE ndash Demonstration of breakthrough sub-systems enabling high overall pressure ratio engine ndash UE Project VII FP (2012-2015)

TiAl Charger ndash Titanium Aluminide Turbochargers ndash Improved Fuel Economy Reduced Emissions ndash UE Capacities Project VII FP (2012 ndash 2014)

HELMET ndash Integrated High-Temperature Electrolysis and Methanation for Effective Power to Gas Conversion - New generation of high temperature electrolyser UE Project VII FP (2014-2016)

BOREALIS ndash the 3A energy class Flexible Machine for the new Additive and Subtractive Manufacturing on next generation of complex 3D metal parts ndash UE Horizon2020 Project (2015-2018)

GETREADY ndash HiGh spEed TuRbinE cAsing produced by powDer HIP technologY ndash UE JTI Cleansky (2014-2015)

GREAT 2020 phase 2 ndash GReen Engine for Air Traffic 2020 ndash Regional project (2009-2012)

Cluster Aerospazio ndash Greening the propulsion ndash National project (2014-2017)

POP3D ndash Progetto ASI ndash Validazione del livello di maturitagrave tecnologica di un sistema di fabbricazione additiva polimerica in microgravitagrave per utilizzo a bordo della Stazione Spaziale Internazionale (2014-2016)

STAMP - Sviluppo Tecnologico dellrsquoAdditive Manufacturing in Piemonte (Technological Development of Additive Manufacturing in Piedmont) Regional project (2016-2019)

ECCO - Energy Efficient Coil Coating Process UE Horizon 2020 Project (2017-2019)

4D HYBRID - Novel ALL-IN-ONE machines robots and systems for affordable worldwide and lifetimeDistributed 3D hybrid manufacturing and repair operations UE Horizon 2020 Project (2017-2019)

NEWTEAM - Next gEneration loW pressure TurbinE Airfoils by aM H2020 Clean Sky project (2018-2020)

HUC - Development and validation of a powder HIP route for high temperature Astroloy to manufactureUltrafanreg IP Turbine Casings H2020 Clean Sky project (2018-2021)

MANUELA - Additive Manufacturing using Metal Pilot Line UE Horizon 2020 Project (2018-2022)

For more information paolofinopolitoit

lucaiulianopolitoit

Page 8: Overview vision del Politecnico di Torino per le attività di ......2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 Polito @ Tecnogranda S.p.A. M250 EOS Partnership AVIO –Polito

Yellow boxes indicate the instruments that will be acquired by the Center in the next 3 years

Green boxes indicate the instruments that are already at disposal of the Center

Powder production

Design optimization

Part production

Post-processing (HIP heat

treatments surface finshining)

Characterization

In 2019

In order to complete the supply chain

helliphelliphellip

Design for AM

Process simulation

New materials

Heat treatment

optimization

Surface finishing

Process integration

Standardi-zation

New AM systems

Sensors and in-line

process monitoring

Energy sources

Big data

Sustainability

Teaching

Process simulation

START PLATE

BULK SUBSTRATE

POWDER

RADIATIONHEAT

Scanning speed

HEAT CONDUCTION

HEAT CONDUCTION

Phase

changematerial

change

Beam impact

Study of temperature

distribution

POWDERBULKSUBSTRATE

material

Study of solidification

evolution

Design and

production

Process

optimization

Post - processing

Alloy

selection

or production

Surface

finishing

Heat treatment

setup

Mechanical and

thermal

characterization

Process optimization

Process optimization

AlSi10Mg

A20Xtrade (AM205)

Biomedical alloys

Light alloys

High Temperature alloys (gt 600 degC)

LPBF

EBM

DED

Design of a new composition through 2 strategies

24h

AlSi10Mg + Nickel

Ni

AlSi10Mg+Ni

Alloy HB HVValue St Dev Value StDev

AlSi10Mg 1286 19 1350 09Al-Si-Ni 1587 30 1795 30Al-Si-Cu 1492 20

Fine Al3Ni

AlSi10Mg AlSi10Mg+4Cu

Starting from

ingots

pellets

powders

wires

(8-10 kg)

Development of customized compositions of AM powders

Thermal treatments and surface finishing

Study of the effect of heat treatments on tensile behaviour of Inconel 625

Direct ageingSA + ageing

As-built Solution annealing

Effect of each operation in the production process

as-built | post thermal treatment | after the shot-peening

Effect of the geometry

Evaluation of residual stresses at the macro-

scale by hole drilling strain gauge method

A

E

Thermal treatments and surface finishing

Thermal treatments and surface finishing

Study of the effect of thermal treatments on tensile behaviour

Finishing to improve

bull Aesthetic features

bull Dimensional tolerances

bull Roughness

bull Specific functionalities

bull Fatigue resistance

Set-up of conditions for traditional

and not traditional methods

New Materials for AM

The advances of AM technologies open the possibility to develop new materials

specifically designed for AM This opens the way for a new metallurgy

o Design of a new composition

o Powder production and characterization

o Feasibility of AM processing

o Microstructural and mechanical characterization of as-built parts

Strengthening phase

Nanoindentation maps Melt pool AM materials

Gas-atomized powder

Integration with traditional processes

Reverse engineering

From scan to CAD-CAM

Production

Parameter optimization and post-processing

Standardization

Process and product quality

AM production of spare parts

Support for design and

topological optimization

Support for definition of

production process

Support for products for

Aeronautics

Energy

Biomedical

New processes of NNS

Main steps

Definition of line-guides for component design

Development of simulation models

Development of moulds and tools for production

Optimization of HIP conditions

Optimization of strategies for mould removal

Optimization of thermal treatment of the final component

Career in AM in the frame of Master of science in Mechanical engineering

specialized courses about

bull Design for Additive Manufacturing

bull Materials for Additive Manufacturing

bull Technologies for Additive Manufacturing

Course (in English) in the frame of Master of science in Mechanical engineering

about Additive Manufacturing Systems and materials

Specializing master in AM with courses about

bull Design

bull Materials

bull Systems

Teaching

httpsdidatticapolitoitplsportal30gapa_mdsespandi2p_sdu=32ampp_cds=37

httpsdidatticapolitoitmasteradditive_manufacturing2017introduction

httpsdidatticapolitoitmasteradditive_manufacturing2018at_a_glance

httpsdidatticapolitoitplsportal30gappkg_guideviewGapp_cod_ins=04SQSQDampp_a_acc=2019ampp_header=Sampp_lang=EN

bull Production management

bull Supply chain management

bull ICT platforms

GREAT 2020 ndash GReen Engine for Air Traffic 2020 ndash Regional project (2009-2012)

ProTiAl ndash Developing of a new concept for optimal Production and machining of aerospace components in TiAl (2009-2012)

AMAZE ndash Additive Manufacturing Aiming Towards Zero Waste and Efficient Production of High-Tech Metal Products ndash UE Project VII FP (2012-2015)

E-BRAKE ndash Demonstration of breakthrough sub-systems enabling high overall pressure ratio engine ndash UE Project VII FP (2012-2015)

TiAl Charger ndash Titanium Aluminide Turbochargers ndash Improved Fuel Economy Reduced Emissions ndash UE Capacities Project VII FP (2012 ndash 2014)

HELMET ndash Integrated High-Temperature Electrolysis and Methanation for Effective Power to Gas Conversion - New generation of high temperature electrolyser UE Project VII FP (2014-2016)

BOREALIS ndash the 3A energy class Flexible Machine for the new Additive and Subtractive Manufacturing on next generation of complex 3D metal parts ndash UE Horizon2020 Project (2015-2018)

GETREADY ndash HiGh spEed TuRbinE cAsing produced by powDer HIP technologY ndash UE JTI Cleansky (2014-2015)

GREAT 2020 phase 2 ndash GReen Engine for Air Traffic 2020 ndash Regional project (2009-2012)

Cluster Aerospazio ndash Greening the propulsion ndash National project (2014-2017)

POP3D ndash Progetto ASI ndash Validazione del livello di maturitagrave tecnologica di un sistema di fabbricazione additiva polimerica in microgravitagrave per utilizzo a bordo della Stazione Spaziale Internazionale (2014-2016)

STAMP - Sviluppo Tecnologico dellrsquoAdditive Manufacturing in Piemonte (Technological Development of Additive Manufacturing in Piedmont) Regional project (2016-2019)

ECCO - Energy Efficient Coil Coating Process UE Horizon 2020 Project (2017-2019)

4D HYBRID - Novel ALL-IN-ONE machines robots and systems for affordable worldwide and lifetimeDistributed 3D hybrid manufacturing and repair operations UE Horizon 2020 Project (2017-2019)

NEWTEAM - Next gEneration loW pressure TurbinE Airfoils by aM H2020 Clean Sky project (2018-2020)

HUC - Development and validation of a powder HIP route for high temperature Astroloy to manufactureUltrafanreg IP Turbine Casings H2020 Clean Sky project (2018-2021)

MANUELA - Additive Manufacturing using Metal Pilot Line UE Horizon 2020 Project (2018-2022)

For more information paolofinopolitoit

lucaiulianopolitoit

Page 9: Overview vision del Politecnico di Torino per le attività di ......2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 Polito @ Tecnogranda S.p.A. M250 EOS Partnership AVIO –Polito

Powder production

Design optimization

Part production

Post-processing (HIP heat

treatments surface finshining)

Characterization

In 2019

In order to complete the supply chain

helliphelliphellip

Design for AM

Process simulation

New materials

Heat treatment

optimization

Surface finishing

Process integration

Standardi-zation

New AM systems

Sensors and in-line

process monitoring

Energy sources

Big data

Sustainability

Teaching

Process simulation

START PLATE

BULK SUBSTRATE

POWDER

RADIATIONHEAT

Scanning speed

HEAT CONDUCTION

HEAT CONDUCTION

Phase

changematerial

change

Beam impact

Study of temperature

distribution

POWDERBULKSUBSTRATE

material

Study of solidification

evolution

Design and

production

Process

optimization

Post - processing

Alloy

selection

or production

Surface

finishing

Heat treatment

setup

Mechanical and

thermal

characterization

Process optimization

Process optimization

AlSi10Mg

A20Xtrade (AM205)

Biomedical alloys

Light alloys

High Temperature alloys (gt 600 degC)

LPBF

EBM

DED

Design of a new composition through 2 strategies

24h

AlSi10Mg + Nickel

Ni

AlSi10Mg+Ni

Alloy HB HVValue St Dev Value StDev

AlSi10Mg 1286 19 1350 09Al-Si-Ni 1587 30 1795 30Al-Si-Cu 1492 20

Fine Al3Ni

AlSi10Mg AlSi10Mg+4Cu

Starting from

ingots

pellets

powders

wires

(8-10 kg)

Development of customized compositions of AM powders

Thermal treatments and surface finishing

Study of the effect of heat treatments on tensile behaviour of Inconel 625

Direct ageingSA + ageing

As-built Solution annealing

Effect of each operation in the production process

as-built | post thermal treatment | after the shot-peening

Effect of the geometry

Evaluation of residual stresses at the macro-

scale by hole drilling strain gauge method

A

E

Thermal treatments and surface finishing

Thermal treatments and surface finishing

Study of the effect of thermal treatments on tensile behaviour

Finishing to improve

bull Aesthetic features

bull Dimensional tolerances

bull Roughness

bull Specific functionalities

bull Fatigue resistance

Set-up of conditions for traditional

and not traditional methods

New Materials for AM

The advances of AM technologies open the possibility to develop new materials

specifically designed for AM This opens the way for a new metallurgy

o Design of a new composition

o Powder production and characterization

o Feasibility of AM processing

o Microstructural and mechanical characterization of as-built parts

Strengthening phase

Nanoindentation maps Melt pool AM materials

Gas-atomized powder

Integration with traditional processes

Reverse engineering

From scan to CAD-CAM

Production

Parameter optimization and post-processing

Standardization

Process and product quality

AM production of spare parts

Support for design and

topological optimization

Support for definition of

production process

Support for products for

Aeronautics

Energy

Biomedical

New processes of NNS

Main steps

Definition of line-guides for component design

Development of simulation models

Development of moulds and tools for production

Optimization of HIP conditions

Optimization of strategies for mould removal

Optimization of thermal treatment of the final component

Career in AM in the frame of Master of science in Mechanical engineering

specialized courses about

bull Design for Additive Manufacturing

bull Materials for Additive Manufacturing

bull Technologies for Additive Manufacturing

Course (in English) in the frame of Master of science in Mechanical engineering

about Additive Manufacturing Systems and materials

Specializing master in AM with courses about

bull Design

bull Materials

bull Systems

Teaching

httpsdidatticapolitoitplsportal30gapa_mdsespandi2p_sdu=32ampp_cds=37

httpsdidatticapolitoitmasteradditive_manufacturing2017introduction

httpsdidatticapolitoitmasteradditive_manufacturing2018at_a_glance

httpsdidatticapolitoitplsportal30gappkg_guideviewGapp_cod_ins=04SQSQDampp_a_acc=2019ampp_header=Sampp_lang=EN

bull Production management

bull Supply chain management

bull ICT platforms

GREAT 2020 ndash GReen Engine for Air Traffic 2020 ndash Regional project (2009-2012)

ProTiAl ndash Developing of a new concept for optimal Production and machining of aerospace components in TiAl (2009-2012)

AMAZE ndash Additive Manufacturing Aiming Towards Zero Waste and Efficient Production of High-Tech Metal Products ndash UE Project VII FP (2012-2015)

E-BRAKE ndash Demonstration of breakthrough sub-systems enabling high overall pressure ratio engine ndash UE Project VII FP (2012-2015)

TiAl Charger ndash Titanium Aluminide Turbochargers ndash Improved Fuel Economy Reduced Emissions ndash UE Capacities Project VII FP (2012 ndash 2014)

HELMET ndash Integrated High-Temperature Electrolysis and Methanation for Effective Power to Gas Conversion - New generation of high temperature electrolyser UE Project VII FP (2014-2016)

BOREALIS ndash the 3A energy class Flexible Machine for the new Additive and Subtractive Manufacturing on next generation of complex 3D metal parts ndash UE Horizon2020 Project (2015-2018)

GETREADY ndash HiGh spEed TuRbinE cAsing produced by powDer HIP technologY ndash UE JTI Cleansky (2014-2015)

GREAT 2020 phase 2 ndash GReen Engine for Air Traffic 2020 ndash Regional project (2009-2012)

Cluster Aerospazio ndash Greening the propulsion ndash National project (2014-2017)

POP3D ndash Progetto ASI ndash Validazione del livello di maturitagrave tecnologica di un sistema di fabbricazione additiva polimerica in microgravitagrave per utilizzo a bordo della Stazione Spaziale Internazionale (2014-2016)

STAMP - Sviluppo Tecnologico dellrsquoAdditive Manufacturing in Piemonte (Technological Development of Additive Manufacturing in Piedmont) Regional project (2016-2019)

ECCO - Energy Efficient Coil Coating Process UE Horizon 2020 Project (2017-2019)

4D HYBRID - Novel ALL-IN-ONE machines robots and systems for affordable worldwide and lifetimeDistributed 3D hybrid manufacturing and repair operations UE Horizon 2020 Project (2017-2019)

NEWTEAM - Next gEneration loW pressure TurbinE Airfoils by aM H2020 Clean Sky project (2018-2020)

HUC - Development and validation of a powder HIP route for high temperature Astroloy to manufactureUltrafanreg IP Turbine Casings H2020 Clean Sky project (2018-2021)

MANUELA - Additive Manufacturing using Metal Pilot Line UE Horizon 2020 Project (2018-2022)

For more information paolofinopolitoit

lucaiulianopolitoit

Page 10: Overview vision del Politecnico di Torino per le attività di ......2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 Polito @ Tecnogranda S.p.A. M250 EOS Partnership AVIO –Polito

helliphelliphellip

Design for AM

Process simulation

New materials

Heat treatment

optimization

Surface finishing

Process integration

Standardi-zation

New AM systems

Sensors and in-line

process monitoring

Energy sources

Big data

Sustainability

Teaching

Process simulation

START PLATE

BULK SUBSTRATE

POWDER

RADIATIONHEAT

Scanning speed

HEAT CONDUCTION

HEAT CONDUCTION

Phase

changematerial

change

Beam impact

Study of temperature

distribution

POWDERBULKSUBSTRATE

material

Study of solidification

evolution

Design and

production

Process

optimization

Post - processing

Alloy

selection

or production

Surface

finishing

Heat treatment

setup

Mechanical and

thermal

characterization

Process optimization

Process optimization

AlSi10Mg

A20Xtrade (AM205)

Biomedical alloys

Light alloys

High Temperature alloys (gt 600 degC)

LPBF

EBM

DED

Design of a new composition through 2 strategies

24h

AlSi10Mg + Nickel

Ni

AlSi10Mg+Ni

Alloy HB HVValue St Dev Value StDev

AlSi10Mg 1286 19 1350 09Al-Si-Ni 1587 30 1795 30Al-Si-Cu 1492 20

Fine Al3Ni

AlSi10Mg AlSi10Mg+4Cu

Starting from

ingots

pellets

powders

wires

(8-10 kg)

Development of customized compositions of AM powders

Thermal treatments and surface finishing

Study of the effect of heat treatments on tensile behaviour of Inconel 625

Direct ageingSA + ageing

As-built Solution annealing

Effect of each operation in the production process

as-built | post thermal treatment | after the shot-peening

Effect of the geometry

Evaluation of residual stresses at the macro-

scale by hole drilling strain gauge method

A

E

Thermal treatments and surface finishing

Thermal treatments and surface finishing

Study of the effect of thermal treatments on tensile behaviour

Finishing to improve

bull Aesthetic features

bull Dimensional tolerances

bull Roughness

bull Specific functionalities

bull Fatigue resistance

Set-up of conditions for traditional

and not traditional methods

New Materials for AM

The advances of AM technologies open the possibility to develop new materials

specifically designed for AM This opens the way for a new metallurgy

o Design of a new composition

o Powder production and characterization

o Feasibility of AM processing

o Microstructural and mechanical characterization of as-built parts

Strengthening phase

Nanoindentation maps Melt pool AM materials

Gas-atomized powder

Integration with traditional processes

Reverse engineering

From scan to CAD-CAM

Production

Parameter optimization and post-processing

Standardization

Process and product quality

AM production of spare parts

Support for design and

topological optimization

Support for definition of

production process

Support for products for

Aeronautics

Energy

Biomedical

New processes of NNS

Main steps

Definition of line-guides for component design

Development of simulation models

Development of moulds and tools for production

Optimization of HIP conditions

Optimization of strategies for mould removal

Optimization of thermal treatment of the final component

Career in AM in the frame of Master of science in Mechanical engineering

specialized courses about

bull Design for Additive Manufacturing

bull Materials for Additive Manufacturing

bull Technologies for Additive Manufacturing

Course (in English) in the frame of Master of science in Mechanical engineering

about Additive Manufacturing Systems and materials

Specializing master in AM with courses about

bull Design

bull Materials

bull Systems

Teaching

httpsdidatticapolitoitplsportal30gapa_mdsespandi2p_sdu=32ampp_cds=37

httpsdidatticapolitoitmasteradditive_manufacturing2017introduction

httpsdidatticapolitoitmasteradditive_manufacturing2018at_a_glance

httpsdidatticapolitoitplsportal30gappkg_guideviewGapp_cod_ins=04SQSQDampp_a_acc=2019ampp_header=Sampp_lang=EN

bull Production management

bull Supply chain management

bull ICT platforms

GREAT 2020 ndash GReen Engine for Air Traffic 2020 ndash Regional project (2009-2012)

ProTiAl ndash Developing of a new concept for optimal Production and machining of aerospace components in TiAl (2009-2012)

AMAZE ndash Additive Manufacturing Aiming Towards Zero Waste and Efficient Production of High-Tech Metal Products ndash UE Project VII FP (2012-2015)

E-BRAKE ndash Demonstration of breakthrough sub-systems enabling high overall pressure ratio engine ndash UE Project VII FP (2012-2015)

TiAl Charger ndash Titanium Aluminide Turbochargers ndash Improved Fuel Economy Reduced Emissions ndash UE Capacities Project VII FP (2012 ndash 2014)

HELMET ndash Integrated High-Temperature Electrolysis and Methanation for Effective Power to Gas Conversion - New generation of high temperature electrolyser UE Project VII FP (2014-2016)

BOREALIS ndash the 3A energy class Flexible Machine for the new Additive and Subtractive Manufacturing on next generation of complex 3D metal parts ndash UE Horizon2020 Project (2015-2018)

GETREADY ndash HiGh spEed TuRbinE cAsing produced by powDer HIP technologY ndash UE JTI Cleansky (2014-2015)

GREAT 2020 phase 2 ndash GReen Engine for Air Traffic 2020 ndash Regional project (2009-2012)

Cluster Aerospazio ndash Greening the propulsion ndash National project (2014-2017)

POP3D ndash Progetto ASI ndash Validazione del livello di maturitagrave tecnologica di un sistema di fabbricazione additiva polimerica in microgravitagrave per utilizzo a bordo della Stazione Spaziale Internazionale (2014-2016)

STAMP - Sviluppo Tecnologico dellrsquoAdditive Manufacturing in Piemonte (Technological Development of Additive Manufacturing in Piedmont) Regional project (2016-2019)

ECCO - Energy Efficient Coil Coating Process UE Horizon 2020 Project (2017-2019)

4D HYBRID - Novel ALL-IN-ONE machines robots and systems for affordable worldwide and lifetimeDistributed 3D hybrid manufacturing and repair operations UE Horizon 2020 Project (2017-2019)

NEWTEAM - Next gEneration loW pressure TurbinE Airfoils by aM H2020 Clean Sky project (2018-2020)

HUC - Development and validation of a powder HIP route for high temperature Astroloy to manufactureUltrafanreg IP Turbine Casings H2020 Clean Sky project (2018-2021)

MANUELA - Additive Manufacturing using Metal Pilot Line UE Horizon 2020 Project (2018-2022)

For more information paolofinopolitoit

lucaiulianopolitoit

Page 11: Overview vision del Politecnico di Torino per le attività di ......2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 Polito @ Tecnogranda S.p.A. M250 EOS Partnership AVIO –Polito

Process simulation

START PLATE

BULK SUBSTRATE

POWDER

RADIATIONHEAT

Scanning speed

HEAT CONDUCTION

HEAT CONDUCTION

Phase

changematerial

change

Beam impact

Study of temperature

distribution

POWDERBULKSUBSTRATE

material

Study of solidification

evolution

Design and

production

Process

optimization

Post - processing

Alloy

selection

or production

Surface

finishing

Heat treatment

setup

Mechanical and

thermal

characterization

Process optimization

Process optimization

AlSi10Mg

A20Xtrade (AM205)

Biomedical alloys

Light alloys

High Temperature alloys (gt 600 degC)

LPBF

EBM

DED

Design of a new composition through 2 strategies

24h

AlSi10Mg + Nickel

Ni

AlSi10Mg+Ni

Alloy HB HVValue St Dev Value StDev

AlSi10Mg 1286 19 1350 09Al-Si-Ni 1587 30 1795 30Al-Si-Cu 1492 20

Fine Al3Ni

AlSi10Mg AlSi10Mg+4Cu

Starting from

ingots

pellets

powders

wires

(8-10 kg)

Development of customized compositions of AM powders

Thermal treatments and surface finishing

Study of the effect of heat treatments on tensile behaviour of Inconel 625

Direct ageingSA + ageing

As-built Solution annealing

Effect of each operation in the production process

as-built | post thermal treatment | after the shot-peening

Effect of the geometry

Evaluation of residual stresses at the macro-

scale by hole drilling strain gauge method

A

E

Thermal treatments and surface finishing

Thermal treatments and surface finishing

Study of the effect of thermal treatments on tensile behaviour

Finishing to improve

bull Aesthetic features

bull Dimensional tolerances

bull Roughness

bull Specific functionalities

bull Fatigue resistance

Set-up of conditions for traditional

and not traditional methods

New Materials for AM

The advances of AM technologies open the possibility to develop new materials

specifically designed for AM This opens the way for a new metallurgy

o Design of a new composition

o Powder production and characterization

o Feasibility of AM processing

o Microstructural and mechanical characterization of as-built parts

Strengthening phase

Nanoindentation maps Melt pool AM materials

Gas-atomized powder

Integration with traditional processes

Reverse engineering

From scan to CAD-CAM

Production

Parameter optimization and post-processing

Standardization

Process and product quality

AM production of spare parts

Support for design and

topological optimization

Support for definition of

production process

Support for products for

Aeronautics

Energy

Biomedical

New processes of NNS

Main steps

Definition of line-guides for component design

Development of simulation models

Development of moulds and tools for production

Optimization of HIP conditions

Optimization of strategies for mould removal

Optimization of thermal treatment of the final component

Career in AM in the frame of Master of science in Mechanical engineering

specialized courses about

bull Design for Additive Manufacturing

bull Materials for Additive Manufacturing

bull Technologies for Additive Manufacturing

Course (in English) in the frame of Master of science in Mechanical engineering

about Additive Manufacturing Systems and materials

Specializing master in AM with courses about

bull Design

bull Materials

bull Systems

Teaching

httpsdidatticapolitoitplsportal30gapa_mdsespandi2p_sdu=32ampp_cds=37

httpsdidatticapolitoitmasteradditive_manufacturing2017introduction

httpsdidatticapolitoitmasteradditive_manufacturing2018at_a_glance

httpsdidatticapolitoitplsportal30gappkg_guideviewGapp_cod_ins=04SQSQDampp_a_acc=2019ampp_header=Sampp_lang=EN

bull Production management

bull Supply chain management

bull ICT platforms

GREAT 2020 ndash GReen Engine for Air Traffic 2020 ndash Regional project (2009-2012)

ProTiAl ndash Developing of a new concept for optimal Production and machining of aerospace components in TiAl (2009-2012)

AMAZE ndash Additive Manufacturing Aiming Towards Zero Waste and Efficient Production of High-Tech Metal Products ndash UE Project VII FP (2012-2015)

E-BRAKE ndash Demonstration of breakthrough sub-systems enabling high overall pressure ratio engine ndash UE Project VII FP (2012-2015)

TiAl Charger ndash Titanium Aluminide Turbochargers ndash Improved Fuel Economy Reduced Emissions ndash UE Capacities Project VII FP (2012 ndash 2014)

HELMET ndash Integrated High-Temperature Electrolysis and Methanation for Effective Power to Gas Conversion - New generation of high temperature electrolyser UE Project VII FP (2014-2016)

BOREALIS ndash the 3A energy class Flexible Machine for the new Additive and Subtractive Manufacturing on next generation of complex 3D metal parts ndash UE Horizon2020 Project (2015-2018)

GETREADY ndash HiGh spEed TuRbinE cAsing produced by powDer HIP technologY ndash UE JTI Cleansky (2014-2015)

GREAT 2020 phase 2 ndash GReen Engine for Air Traffic 2020 ndash Regional project (2009-2012)

Cluster Aerospazio ndash Greening the propulsion ndash National project (2014-2017)

POP3D ndash Progetto ASI ndash Validazione del livello di maturitagrave tecnologica di un sistema di fabbricazione additiva polimerica in microgravitagrave per utilizzo a bordo della Stazione Spaziale Internazionale (2014-2016)

STAMP - Sviluppo Tecnologico dellrsquoAdditive Manufacturing in Piemonte (Technological Development of Additive Manufacturing in Piedmont) Regional project (2016-2019)

ECCO - Energy Efficient Coil Coating Process UE Horizon 2020 Project (2017-2019)

4D HYBRID - Novel ALL-IN-ONE machines robots and systems for affordable worldwide and lifetimeDistributed 3D hybrid manufacturing and repair operations UE Horizon 2020 Project (2017-2019)

NEWTEAM - Next gEneration loW pressure TurbinE Airfoils by aM H2020 Clean Sky project (2018-2020)

HUC - Development and validation of a powder HIP route for high temperature Astroloy to manufactureUltrafanreg IP Turbine Casings H2020 Clean Sky project (2018-2021)

MANUELA - Additive Manufacturing using Metal Pilot Line UE Horizon 2020 Project (2018-2022)

For more information paolofinopolitoit

lucaiulianopolitoit

Page 12: Overview vision del Politecnico di Torino per le attività di ......2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 Polito @ Tecnogranda S.p.A. M250 EOS Partnership AVIO –Polito

Design and

production

Process

optimization

Post - processing

Alloy

selection

or production

Surface

finishing

Heat treatment

setup

Mechanical and

thermal

characterization

Process optimization

Process optimization

AlSi10Mg

A20Xtrade (AM205)

Biomedical alloys

Light alloys

High Temperature alloys (gt 600 degC)

LPBF

EBM

DED

Design of a new composition through 2 strategies

24h

AlSi10Mg + Nickel

Ni

AlSi10Mg+Ni

Alloy HB HVValue St Dev Value StDev

AlSi10Mg 1286 19 1350 09Al-Si-Ni 1587 30 1795 30Al-Si-Cu 1492 20

Fine Al3Ni

AlSi10Mg AlSi10Mg+4Cu

Starting from

ingots

pellets

powders

wires

(8-10 kg)

Development of customized compositions of AM powders

Thermal treatments and surface finishing

Study of the effect of heat treatments on tensile behaviour of Inconel 625

Direct ageingSA + ageing

As-built Solution annealing

Effect of each operation in the production process

as-built | post thermal treatment | after the shot-peening

Effect of the geometry

Evaluation of residual stresses at the macro-

scale by hole drilling strain gauge method

A

E

Thermal treatments and surface finishing

Thermal treatments and surface finishing

Study of the effect of thermal treatments on tensile behaviour

Finishing to improve

bull Aesthetic features

bull Dimensional tolerances

bull Roughness

bull Specific functionalities

bull Fatigue resistance

Set-up of conditions for traditional

and not traditional methods

New Materials for AM

The advances of AM technologies open the possibility to develop new materials

specifically designed for AM This opens the way for a new metallurgy

o Design of a new composition

o Powder production and characterization

o Feasibility of AM processing

o Microstructural and mechanical characterization of as-built parts

Strengthening phase

Nanoindentation maps Melt pool AM materials

Gas-atomized powder

Integration with traditional processes

Reverse engineering

From scan to CAD-CAM

Production

Parameter optimization and post-processing

Standardization

Process and product quality

AM production of spare parts

Support for design and

topological optimization

Support for definition of

production process

Support for products for

Aeronautics

Energy

Biomedical

New processes of NNS

Main steps

Definition of line-guides for component design

Development of simulation models

Development of moulds and tools for production

Optimization of HIP conditions

Optimization of strategies for mould removal

Optimization of thermal treatment of the final component

Career in AM in the frame of Master of science in Mechanical engineering

specialized courses about

bull Design for Additive Manufacturing

bull Materials for Additive Manufacturing

bull Technologies for Additive Manufacturing

Course (in English) in the frame of Master of science in Mechanical engineering

about Additive Manufacturing Systems and materials

Specializing master in AM with courses about

bull Design

bull Materials

bull Systems

Teaching

httpsdidatticapolitoitplsportal30gapa_mdsespandi2p_sdu=32ampp_cds=37

httpsdidatticapolitoitmasteradditive_manufacturing2017introduction

httpsdidatticapolitoitmasteradditive_manufacturing2018at_a_glance

httpsdidatticapolitoitplsportal30gappkg_guideviewGapp_cod_ins=04SQSQDampp_a_acc=2019ampp_header=Sampp_lang=EN

bull Production management

bull Supply chain management

bull ICT platforms

GREAT 2020 ndash GReen Engine for Air Traffic 2020 ndash Regional project (2009-2012)

ProTiAl ndash Developing of a new concept for optimal Production and machining of aerospace components in TiAl (2009-2012)

AMAZE ndash Additive Manufacturing Aiming Towards Zero Waste and Efficient Production of High-Tech Metal Products ndash UE Project VII FP (2012-2015)

E-BRAKE ndash Demonstration of breakthrough sub-systems enabling high overall pressure ratio engine ndash UE Project VII FP (2012-2015)

TiAl Charger ndash Titanium Aluminide Turbochargers ndash Improved Fuel Economy Reduced Emissions ndash UE Capacities Project VII FP (2012 ndash 2014)

HELMET ndash Integrated High-Temperature Electrolysis and Methanation for Effective Power to Gas Conversion - New generation of high temperature electrolyser UE Project VII FP (2014-2016)

BOREALIS ndash the 3A energy class Flexible Machine for the new Additive and Subtractive Manufacturing on next generation of complex 3D metal parts ndash UE Horizon2020 Project (2015-2018)

GETREADY ndash HiGh spEed TuRbinE cAsing produced by powDer HIP technologY ndash UE JTI Cleansky (2014-2015)

GREAT 2020 phase 2 ndash GReen Engine for Air Traffic 2020 ndash Regional project (2009-2012)

Cluster Aerospazio ndash Greening the propulsion ndash National project (2014-2017)

POP3D ndash Progetto ASI ndash Validazione del livello di maturitagrave tecnologica di un sistema di fabbricazione additiva polimerica in microgravitagrave per utilizzo a bordo della Stazione Spaziale Internazionale (2014-2016)

STAMP - Sviluppo Tecnologico dellrsquoAdditive Manufacturing in Piemonte (Technological Development of Additive Manufacturing in Piedmont) Regional project (2016-2019)

ECCO - Energy Efficient Coil Coating Process UE Horizon 2020 Project (2017-2019)

4D HYBRID - Novel ALL-IN-ONE machines robots and systems for affordable worldwide and lifetimeDistributed 3D hybrid manufacturing and repair operations UE Horizon 2020 Project (2017-2019)

NEWTEAM - Next gEneration loW pressure TurbinE Airfoils by aM H2020 Clean Sky project (2018-2020)

HUC - Development and validation of a powder HIP route for high temperature Astroloy to manufactureUltrafanreg IP Turbine Casings H2020 Clean Sky project (2018-2021)

MANUELA - Additive Manufacturing using Metal Pilot Line UE Horizon 2020 Project (2018-2022)

For more information paolofinopolitoit

lucaiulianopolitoit

Page 13: Overview vision del Politecnico di Torino per le attività di ......2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 Polito @ Tecnogranda S.p.A. M250 EOS Partnership AVIO –Polito

Process optimization

AlSi10Mg

A20Xtrade (AM205)

Biomedical alloys

Light alloys

High Temperature alloys (gt 600 degC)

LPBF

EBM

DED

Design of a new composition through 2 strategies

24h

AlSi10Mg + Nickel

Ni

AlSi10Mg+Ni

Alloy HB HVValue St Dev Value StDev

AlSi10Mg 1286 19 1350 09Al-Si-Ni 1587 30 1795 30Al-Si-Cu 1492 20

Fine Al3Ni

AlSi10Mg AlSi10Mg+4Cu

Starting from

ingots

pellets

powders

wires

(8-10 kg)

Development of customized compositions of AM powders

Thermal treatments and surface finishing

Study of the effect of heat treatments on tensile behaviour of Inconel 625

Direct ageingSA + ageing

As-built Solution annealing

Effect of each operation in the production process

as-built | post thermal treatment | after the shot-peening

Effect of the geometry

Evaluation of residual stresses at the macro-

scale by hole drilling strain gauge method

A

E

Thermal treatments and surface finishing

Thermal treatments and surface finishing

Study of the effect of thermal treatments on tensile behaviour

Finishing to improve

bull Aesthetic features

bull Dimensional tolerances

bull Roughness

bull Specific functionalities

bull Fatigue resistance

Set-up of conditions for traditional

and not traditional methods

New Materials for AM

The advances of AM technologies open the possibility to develop new materials

specifically designed for AM This opens the way for a new metallurgy

o Design of a new composition

o Powder production and characterization

o Feasibility of AM processing

o Microstructural and mechanical characterization of as-built parts

Strengthening phase

Nanoindentation maps Melt pool AM materials

Gas-atomized powder

Integration with traditional processes

Reverse engineering

From scan to CAD-CAM

Production

Parameter optimization and post-processing

Standardization

Process and product quality

AM production of spare parts

Support for design and

topological optimization

Support for definition of

production process

Support for products for

Aeronautics

Energy

Biomedical

New processes of NNS

Main steps

Definition of line-guides for component design

Development of simulation models

Development of moulds and tools for production

Optimization of HIP conditions

Optimization of strategies for mould removal

Optimization of thermal treatment of the final component

Career in AM in the frame of Master of science in Mechanical engineering

specialized courses about

bull Design for Additive Manufacturing

bull Materials for Additive Manufacturing

bull Technologies for Additive Manufacturing

Course (in English) in the frame of Master of science in Mechanical engineering

about Additive Manufacturing Systems and materials

Specializing master in AM with courses about

bull Design

bull Materials

bull Systems

Teaching

httpsdidatticapolitoitplsportal30gapa_mdsespandi2p_sdu=32ampp_cds=37

httpsdidatticapolitoitmasteradditive_manufacturing2017introduction

httpsdidatticapolitoitmasteradditive_manufacturing2018at_a_glance

httpsdidatticapolitoitplsportal30gappkg_guideviewGapp_cod_ins=04SQSQDampp_a_acc=2019ampp_header=Sampp_lang=EN

bull Production management

bull Supply chain management

bull ICT platforms

GREAT 2020 ndash GReen Engine for Air Traffic 2020 ndash Regional project (2009-2012)

ProTiAl ndash Developing of a new concept for optimal Production and machining of aerospace components in TiAl (2009-2012)

AMAZE ndash Additive Manufacturing Aiming Towards Zero Waste and Efficient Production of High-Tech Metal Products ndash UE Project VII FP (2012-2015)

E-BRAKE ndash Demonstration of breakthrough sub-systems enabling high overall pressure ratio engine ndash UE Project VII FP (2012-2015)

TiAl Charger ndash Titanium Aluminide Turbochargers ndash Improved Fuel Economy Reduced Emissions ndash UE Capacities Project VII FP (2012 ndash 2014)

HELMET ndash Integrated High-Temperature Electrolysis and Methanation for Effective Power to Gas Conversion - New generation of high temperature electrolyser UE Project VII FP (2014-2016)

BOREALIS ndash the 3A energy class Flexible Machine for the new Additive and Subtractive Manufacturing on next generation of complex 3D metal parts ndash UE Horizon2020 Project (2015-2018)

GETREADY ndash HiGh spEed TuRbinE cAsing produced by powDer HIP technologY ndash UE JTI Cleansky (2014-2015)

GREAT 2020 phase 2 ndash GReen Engine for Air Traffic 2020 ndash Regional project (2009-2012)

Cluster Aerospazio ndash Greening the propulsion ndash National project (2014-2017)

POP3D ndash Progetto ASI ndash Validazione del livello di maturitagrave tecnologica di un sistema di fabbricazione additiva polimerica in microgravitagrave per utilizzo a bordo della Stazione Spaziale Internazionale (2014-2016)

STAMP - Sviluppo Tecnologico dellrsquoAdditive Manufacturing in Piemonte (Technological Development of Additive Manufacturing in Piedmont) Regional project (2016-2019)

ECCO - Energy Efficient Coil Coating Process UE Horizon 2020 Project (2017-2019)

4D HYBRID - Novel ALL-IN-ONE machines robots and systems for affordable worldwide and lifetimeDistributed 3D hybrid manufacturing and repair operations UE Horizon 2020 Project (2017-2019)

NEWTEAM - Next gEneration loW pressure TurbinE Airfoils by aM H2020 Clean Sky project (2018-2020)

HUC - Development and validation of a powder HIP route for high temperature Astroloy to manufactureUltrafanreg IP Turbine Casings H2020 Clean Sky project (2018-2021)

MANUELA - Additive Manufacturing using Metal Pilot Line UE Horizon 2020 Project (2018-2022)

For more information paolofinopolitoit

lucaiulianopolitoit

Page 14: Overview vision del Politecnico di Torino per le attività di ......2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 Polito @ Tecnogranda S.p.A. M250 EOS Partnership AVIO –Polito

Design of a new composition through 2 strategies

24h

AlSi10Mg + Nickel

Ni

AlSi10Mg+Ni

Alloy HB HVValue St Dev Value StDev

AlSi10Mg 1286 19 1350 09Al-Si-Ni 1587 30 1795 30Al-Si-Cu 1492 20

Fine Al3Ni

AlSi10Mg AlSi10Mg+4Cu

Starting from

ingots

pellets

powders

wires

(8-10 kg)

Development of customized compositions of AM powders

Thermal treatments and surface finishing

Study of the effect of heat treatments on tensile behaviour of Inconel 625

Direct ageingSA + ageing

As-built Solution annealing

Effect of each operation in the production process

as-built | post thermal treatment | after the shot-peening

Effect of the geometry

Evaluation of residual stresses at the macro-

scale by hole drilling strain gauge method

A

E

Thermal treatments and surface finishing

Thermal treatments and surface finishing

Study of the effect of thermal treatments on tensile behaviour

Finishing to improve

bull Aesthetic features

bull Dimensional tolerances

bull Roughness

bull Specific functionalities

bull Fatigue resistance

Set-up of conditions for traditional

and not traditional methods

New Materials for AM

The advances of AM technologies open the possibility to develop new materials

specifically designed for AM This opens the way for a new metallurgy

o Design of a new composition

o Powder production and characterization

o Feasibility of AM processing

o Microstructural and mechanical characterization of as-built parts

Strengthening phase

Nanoindentation maps Melt pool AM materials

Gas-atomized powder

Integration with traditional processes

Reverse engineering

From scan to CAD-CAM

Production

Parameter optimization and post-processing

Standardization

Process and product quality

AM production of spare parts

Support for design and

topological optimization

Support for definition of

production process

Support for products for

Aeronautics

Energy

Biomedical

New processes of NNS

Main steps

Definition of line-guides for component design

Development of simulation models

Development of moulds and tools for production

Optimization of HIP conditions

Optimization of strategies for mould removal

Optimization of thermal treatment of the final component

Career in AM in the frame of Master of science in Mechanical engineering

specialized courses about

bull Design for Additive Manufacturing

bull Materials for Additive Manufacturing

bull Technologies for Additive Manufacturing

Course (in English) in the frame of Master of science in Mechanical engineering

about Additive Manufacturing Systems and materials

Specializing master in AM with courses about

bull Design

bull Materials

bull Systems

Teaching

httpsdidatticapolitoitplsportal30gapa_mdsespandi2p_sdu=32ampp_cds=37

httpsdidatticapolitoitmasteradditive_manufacturing2017introduction

httpsdidatticapolitoitmasteradditive_manufacturing2018at_a_glance

httpsdidatticapolitoitplsportal30gappkg_guideviewGapp_cod_ins=04SQSQDampp_a_acc=2019ampp_header=Sampp_lang=EN

bull Production management

bull Supply chain management

bull ICT platforms

GREAT 2020 ndash GReen Engine for Air Traffic 2020 ndash Regional project (2009-2012)

ProTiAl ndash Developing of a new concept for optimal Production and machining of aerospace components in TiAl (2009-2012)

AMAZE ndash Additive Manufacturing Aiming Towards Zero Waste and Efficient Production of High-Tech Metal Products ndash UE Project VII FP (2012-2015)

E-BRAKE ndash Demonstration of breakthrough sub-systems enabling high overall pressure ratio engine ndash UE Project VII FP (2012-2015)

TiAl Charger ndash Titanium Aluminide Turbochargers ndash Improved Fuel Economy Reduced Emissions ndash UE Capacities Project VII FP (2012 ndash 2014)

HELMET ndash Integrated High-Temperature Electrolysis and Methanation for Effective Power to Gas Conversion - New generation of high temperature electrolyser UE Project VII FP (2014-2016)

BOREALIS ndash the 3A energy class Flexible Machine for the new Additive and Subtractive Manufacturing on next generation of complex 3D metal parts ndash UE Horizon2020 Project (2015-2018)

GETREADY ndash HiGh spEed TuRbinE cAsing produced by powDer HIP technologY ndash UE JTI Cleansky (2014-2015)

GREAT 2020 phase 2 ndash GReen Engine for Air Traffic 2020 ndash Regional project (2009-2012)

Cluster Aerospazio ndash Greening the propulsion ndash National project (2014-2017)

POP3D ndash Progetto ASI ndash Validazione del livello di maturitagrave tecnologica di un sistema di fabbricazione additiva polimerica in microgravitagrave per utilizzo a bordo della Stazione Spaziale Internazionale (2014-2016)

STAMP - Sviluppo Tecnologico dellrsquoAdditive Manufacturing in Piemonte (Technological Development of Additive Manufacturing in Piedmont) Regional project (2016-2019)

ECCO - Energy Efficient Coil Coating Process UE Horizon 2020 Project (2017-2019)

4D HYBRID - Novel ALL-IN-ONE machines robots and systems for affordable worldwide and lifetimeDistributed 3D hybrid manufacturing and repair operations UE Horizon 2020 Project (2017-2019)

NEWTEAM - Next gEneration loW pressure TurbinE Airfoils by aM H2020 Clean Sky project (2018-2020)

HUC - Development and validation of a powder HIP route for high temperature Astroloy to manufactureUltrafanreg IP Turbine Casings H2020 Clean Sky project (2018-2021)

MANUELA - Additive Manufacturing using Metal Pilot Line UE Horizon 2020 Project (2018-2022)

For more information paolofinopolitoit

lucaiulianopolitoit

Page 15: Overview vision del Politecnico di Torino per le attività di ......2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 Polito @ Tecnogranda S.p.A. M250 EOS Partnership AVIO –Polito

Thermal treatments and surface finishing

Study of the effect of heat treatments on tensile behaviour of Inconel 625

Direct ageingSA + ageing

As-built Solution annealing

Effect of each operation in the production process

as-built | post thermal treatment | after the shot-peening

Effect of the geometry

Evaluation of residual stresses at the macro-

scale by hole drilling strain gauge method

A

E

Thermal treatments and surface finishing

Thermal treatments and surface finishing

Study of the effect of thermal treatments on tensile behaviour

Finishing to improve

bull Aesthetic features

bull Dimensional tolerances

bull Roughness

bull Specific functionalities

bull Fatigue resistance

Set-up of conditions for traditional

and not traditional methods

New Materials for AM

The advances of AM technologies open the possibility to develop new materials

specifically designed for AM This opens the way for a new metallurgy

o Design of a new composition

o Powder production and characterization

o Feasibility of AM processing

o Microstructural and mechanical characterization of as-built parts

Strengthening phase

Nanoindentation maps Melt pool AM materials

Gas-atomized powder

Integration with traditional processes

Reverse engineering

From scan to CAD-CAM

Production

Parameter optimization and post-processing

Standardization

Process and product quality

AM production of spare parts

Support for design and

topological optimization

Support for definition of

production process

Support for products for

Aeronautics

Energy

Biomedical

New processes of NNS

Main steps

Definition of line-guides for component design

Development of simulation models

Development of moulds and tools for production

Optimization of HIP conditions

Optimization of strategies for mould removal

Optimization of thermal treatment of the final component

Career in AM in the frame of Master of science in Mechanical engineering

specialized courses about

bull Design for Additive Manufacturing

bull Materials for Additive Manufacturing

bull Technologies for Additive Manufacturing

Course (in English) in the frame of Master of science in Mechanical engineering

about Additive Manufacturing Systems and materials

Specializing master in AM with courses about

bull Design

bull Materials

bull Systems

Teaching

httpsdidatticapolitoitplsportal30gapa_mdsespandi2p_sdu=32ampp_cds=37

httpsdidatticapolitoitmasteradditive_manufacturing2017introduction

httpsdidatticapolitoitmasteradditive_manufacturing2018at_a_glance

httpsdidatticapolitoitplsportal30gappkg_guideviewGapp_cod_ins=04SQSQDampp_a_acc=2019ampp_header=Sampp_lang=EN

bull Production management

bull Supply chain management

bull ICT platforms

GREAT 2020 ndash GReen Engine for Air Traffic 2020 ndash Regional project (2009-2012)

ProTiAl ndash Developing of a new concept for optimal Production and machining of aerospace components in TiAl (2009-2012)

AMAZE ndash Additive Manufacturing Aiming Towards Zero Waste and Efficient Production of High-Tech Metal Products ndash UE Project VII FP (2012-2015)

E-BRAKE ndash Demonstration of breakthrough sub-systems enabling high overall pressure ratio engine ndash UE Project VII FP (2012-2015)

TiAl Charger ndash Titanium Aluminide Turbochargers ndash Improved Fuel Economy Reduced Emissions ndash UE Capacities Project VII FP (2012 ndash 2014)

HELMET ndash Integrated High-Temperature Electrolysis and Methanation for Effective Power to Gas Conversion - New generation of high temperature electrolyser UE Project VII FP (2014-2016)

BOREALIS ndash the 3A energy class Flexible Machine for the new Additive and Subtractive Manufacturing on next generation of complex 3D metal parts ndash UE Horizon2020 Project (2015-2018)

GETREADY ndash HiGh spEed TuRbinE cAsing produced by powDer HIP technologY ndash UE JTI Cleansky (2014-2015)

GREAT 2020 phase 2 ndash GReen Engine for Air Traffic 2020 ndash Regional project (2009-2012)

Cluster Aerospazio ndash Greening the propulsion ndash National project (2014-2017)

POP3D ndash Progetto ASI ndash Validazione del livello di maturitagrave tecnologica di un sistema di fabbricazione additiva polimerica in microgravitagrave per utilizzo a bordo della Stazione Spaziale Internazionale (2014-2016)

STAMP - Sviluppo Tecnologico dellrsquoAdditive Manufacturing in Piemonte (Technological Development of Additive Manufacturing in Piedmont) Regional project (2016-2019)

ECCO - Energy Efficient Coil Coating Process UE Horizon 2020 Project (2017-2019)

4D HYBRID - Novel ALL-IN-ONE machines robots and systems for affordable worldwide and lifetimeDistributed 3D hybrid manufacturing and repair operations UE Horizon 2020 Project (2017-2019)

NEWTEAM - Next gEneration loW pressure TurbinE Airfoils by aM H2020 Clean Sky project (2018-2020)

HUC - Development and validation of a powder HIP route for high temperature Astroloy to manufactureUltrafanreg IP Turbine Casings H2020 Clean Sky project (2018-2021)

MANUELA - Additive Manufacturing using Metal Pilot Line UE Horizon 2020 Project (2018-2022)

For more information paolofinopolitoit

lucaiulianopolitoit

Page 16: Overview vision del Politecnico di Torino per le attività di ......2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 Polito @ Tecnogranda S.p.A. M250 EOS Partnership AVIO –Polito

Effect of each operation in the production process

as-built | post thermal treatment | after the shot-peening

Effect of the geometry

Evaluation of residual stresses at the macro-

scale by hole drilling strain gauge method

A

E

Thermal treatments and surface finishing

Thermal treatments and surface finishing

Study of the effect of thermal treatments on tensile behaviour

Finishing to improve

bull Aesthetic features

bull Dimensional tolerances

bull Roughness

bull Specific functionalities

bull Fatigue resistance

Set-up of conditions for traditional

and not traditional methods

New Materials for AM

The advances of AM technologies open the possibility to develop new materials

specifically designed for AM This opens the way for a new metallurgy

o Design of a new composition

o Powder production and characterization

o Feasibility of AM processing

o Microstructural and mechanical characterization of as-built parts

Strengthening phase

Nanoindentation maps Melt pool AM materials

Gas-atomized powder

Integration with traditional processes

Reverse engineering

From scan to CAD-CAM

Production

Parameter optimization and post-processing

Standardization

Process and product quality

AM production of spare parts

Support for design and

topological optimization

Support for definition of

production process

Support for products for

Aeronautics

Energy

Biomedical

New processes of NNS

Main steps

Definition of line-guides for component design

Development of simulation models

Development of moulds and tools for production

Optimization of HIP conditions

Optimization of strategies for mould removal

Optimization of thermal treatment of the final component

Career in AM in the frame of Master of science in Mechanical engineering

specialized courses about

bull Design for Additive Manufacturing

bull Materials for Additive Manufacturing

bull Technologies for Additive Manufacturing

Course (in English) in the frame of Master of science in Mechanical engineering

about Additive Manufacturing Systems and materials

Specializing master in AM with courses about

bull Design

bull Materials

bull Systems

Teaching

httpsdidatticapolitoitplsportal30gapa_mdsespandi2p_sdu=32ampp_cds=37

httpsdidatticapolitoitmasteradditive_manufacturing2017introduction

httpsdidatticapolitoitmasteradditive_manufacturing2018at_a_glance

httpsdidatticapolitoitplsportal30gappkg_guideviewGapp_cod_ins=04SQSQDampp_a_acc=2019ampp_header=Sampp_lang=EN

bull Production management

bull Supply chain management

bull ICT platforms

GREAT 2020 ndash GReen Engine for Air Traffic 2020 ndash Regional project (2009-2012)

ProTiAl ndash Developing of a new concept for optimal Production and machining of aerospace components in TiAl (2009-2012)

AMAZE ndash Additive Manufacturing Aiming Towards Zero Waste and Efficient Production of High-Tech Metal Products ndash UE Project VII FP (2012-2015)

E-BRAKE ndash Demonstration of breakthrough sub-systems enabling high overall pressure ratio engine ndash UE Project VII FP (2012-2015)

TiAl Charger ndash Titanium Aluminide Turbochargers ndash Improved Fuel Economy Reduced Emissions ndash UE Capacities Project VII FP (2012 ndash 2014)

HELMET ndash Integrated High-Temperature Electrolysis and Methanation for Effective Power to Gas Conversion - New generation of high temperature electrolyser UE Project VII FP (2014-2016)

BOREALIS ndash the 3A energy class Flexible Machine for the new Additive and Subtractive Manufacturing on next generation of complex 3D metal parts ndash UE Horizon2020 Project (2015-2018)

GETREADY ndash HiGh spEed TuRbinE cAsing produced by powDer HIP technologY ndash UE JTI Cleansky (2014-2015)

GREAT 2020 phase 2 ndash GReen Engine for Air Traffic 2020 ndash Regional project (2009-2012)

Cluster Aerospazio ndash Greening the propulsion ndash National project (2014-2017)

POP3D ndash Progetto ASI ndash Validazione del livello di maturitagrave tecnologica di un sistema di fabbricazione additiva polimerica in microgravitagrave per utilizzo a bordo della Stazione Spaziale Internazionale (2014-2016)

STAMP - Sviluppo Tecnologico dellrsquoAdditive Manufacturing in Piemonte (Technological Development of Additive Manufacturing in Piedmont) Regional project (2016-2019)

ECCO - Energy Efficient Coil Coating Process UE Horizon 2020 Project (2017-2019)

4D HYBRID - Novel ALL-IN-ONE machines robots and systems for affordable worldwide and lifetimeDistributed 3D hybrid manufacturing and repair operations UE Horizon 2020 Project (2017-2019)

NEWTEAM - Next gEneration loW pressure TurbinE Airfoils by aM H2020 Clean Sky project (2018-2020)

HUC - Development and validation of a powder HIP route for high temperature Astroloy to manufactureUltrafanreg IP Turbine Casings H2020 Clean Sky project (2018-2021)

MANUELA - Additive Manufacturing using Metal Pilot Line UE Horizon 2020 Project (2018-2022)

For more information paolofinopolitoit

lucaiulianopolitoit

Page 17: Overview vision del Politecnico di Torino per le attività di ......2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 Polito @ Tecnogranda S.p.A. M250 EOS Partnership AVIO –Polito

Thermal treatments and surface finishing

Study of the effect of thermal treatments on tensile behaviour

Finishing to improve

bull Aesthetic features

bull Dimensional tolerances

bull Roughness

bull Specific functionalities

bull Fatigue resistance

Set-up of conditions for traditional

and not traditional methods

New Materials for AM

The advances of AM technologies open the possibility to develop new materials

specifically designed for AM This opens the way for a new metallurgy

o Design of a new composition

o Powder production and characterization

o Feasibility of AM processing

o Microstructural and mechanical characterization of as-built parts

Strengthening phase

Nanoindentation maps Melt pool AM materials

Gas-atomized powder

Integration with traditional processes

Reverse engineering

From scan to CAD-CAM

Production

Parameter optimization and post-processing

Standardization

Process and product quality

AM production of spare parts

Support for design and

topological optimization

Support for definition of

production process

Support for products for

Aeronautics

Energy

Biomedical

New processes of NNS

Main steps

Definition of line-guides for component design

Development of simulation models

Development of moulds and tools for production

Optimization of HIP conditions

Optimization of strategies for mould removal

Optimization of thermal treatment of the final component

Career in AM in the frame of Master of science in Mechanical engineering

specialized courses about

bull Design for Additive Manufacturing

bull Materials for Additive Manufacturing

bull Technologies for Additive Manufacturing

Course (in English) in the frame of Master of science in Mechanical engineering

about Additive Manufacturing Systems and materials

Specializing master in AM with courses about

bull Design

bull Materials

bull Systems

Teaching

httpsdidatticapolitoitplsportal30gapa_mdsespandi2p_sdu=32ampp_cds=37

httpsdidatticapolitoitmasteradditive_manufacturing2017introduction

httpsdidatticapolitoitmasteradditive_manufacturing2018at_a_glance

httpsdidatticapolitoitplsportal30gappkg_guideviewGapp_cod_ins=04SQSQDampp_a_acc=2019ampp_header=Sampp_lang=EN

bull Production management

bull Supply chain management

bull ICT platforms

GREAT 2020 ndash GReen Engine for Air Traffic 2020 ndash Regional project (2009-2012)

ProTiAl ndash Developing of a new concept for optimal Production and machining of aerospace components in TiAl (2009-2012)

AMAZE ndash Additive Manufacturing Aiming Towards Zero Waste and Efficient Production of High-Tech Metal Products ndash UE Project VII FP (2012-2015)

E-BRAKE ndash Demonstration of breakthrough sub-systems enabling high overall pressure ratio engine ndash UE Project VII FP (2012-2015)

TiAl Charger ndash Titanium Aluminide Turbochargers ndash Improved Fuel Economy Reduced Emissions ndash UE Capacities Project VII FP (2012 ndash 2014)

HELMET ndash Integrated High-Temperature Electrolysis and Methanation for Effective Power to Gas Conversion - New generation of high temperature electrolyser UE Project VII FP (2014-2016)

BOREALIS ndash the 3A energy class Flexible Machine for the new Additive and Subtractive Manufacturing on next generation of complex 3D metal parts ndash UE Horizon2020 Project (2015-2018)

GETREADY ndash HiGh spEed TuRbinE cAsing produced by powDer HIP technologY ndash UE JTI Cleansky (2014-2015)

GREAT 2020 phase 2 ndash GReen Engine for Air Traffic 2020 ndash Regional project (2009-2012)

Cluster Aerospazio ndash Greening the propulsion ndash National project (2014-2017)

POP3D ndash Progetto ASI ndash Validazione del livello di maturitagrave tecnologica di un sistema di fabbricazione additiva polimerica in microgravitagrave per utilizzo a bordo della Stazione Spaziale Internazionale (2014-2016)

STAMP - Sviluppo Tecnologico dellrsquoAdditive Manufacturing in Piemonte (Technological Development of Additive Manufacturing in Piedmont) Regional project (2016-2019)

ECCO - Energy Efficient Coil Coating Process UE Horizon 2020 Project (2017-2019)

4D HYBRID - Novel ALL-IN-ONE machines robots and systems for affordable worldwide and lifetimeDistributed 3D hybrid manufacturing and repair operations UE Horizon 2020 Project (2017-2019)

NEWTEAM - Next gEneration loW pressure TurbinE Airfoils by aM H2020 Clean Sky project (2018-2020)

HUC - Development and validation of a powder HIP route for high temperature Astroloy to manufactureUltrafanreg IP Turbine Casings H2020 Clean Sky project (2018-2021)

MANUELA - Additive Manufacturing using Metal Pilot Line UE Horizon 2020 Project (2018-2022)

For more information paolofinopolitoit

lucaiulianopolitoit

Page 18: Overview vision del Politecnico di Torino per le attività di ......2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 Polito @ Tecnogranda S.p.A. M250 EOS Partnership AVIO –Polito

New Materials for AM

The advances of AM technologies open the possibility to develop new materials

specifically designed for AM This opens the way for a new metallurgy

o Design of a new composition

o Powder production and characterization

o Feasibility of AM processing

o Microstructural and mechanical characterization of as-built parts

Strengthening phase

Nanoindentation maps Melt pool AM materials

Gas-atomized powder

Integration with traditional processes

Reverse engineering

From scan to CAD-CAM

Production

Parameter optimization and post-processing

Standardization

Process and product quality

AM production of spare parts

Support for design and

topological optimization

Support for definition of

production process

Support for products for

Aeronautics

Energy

Biomedical

New processes of NNS

Main steps

Definition of line-guides for component design

Development of simulation models

Development of moulds and tools for production

Optimization of HIP conditions

Optimization of strategies for mould removal

Optimization of thermal treatment of the final component

Career in AM in the frame of Master of science in Mechanical engineering

specialized courses about

bull Design for Additive Manufacturing

bull Materials for Additive Manufacturing

bull Technologies for Additive Manufacturing

Course (in English) in the frame of Master of science in Mechanical engineering

about Additive Manufacturing Systems and materials

Specializing master in AM with courses about

bull Design

bull Materials

bull Systems

Teaching

httpsdidatticapolitoitplsportal30gapa_mdsespandi2p_sdu=32ampp_cds=37

httpsdidatticapolitoitmasteradditive_manufacturing2017introduction

httpsdidatticapolitoitmasteradditive_manufacturing2018at_a_glance

httpsdidatticapolitoitplsportal30gappkg_guideviewGapp_cod_ins=04SQSQDampp_a_acc=2019ampp_header=Sampp_lang=EN

bull Production management

bull Supply chain management

bull ICT platforms

GREAT 2020 ndash GReen Engine for Air Traffic 2020 ndash Regional project (2009-2012)

ProTiAl ndash Developing of a new concept for optimal Production and machining of aerospace components in TiAl (2009-2012)

AMAZE ndash Additive Manufacturing Aiming Towards Zero Waste and Efficient Production of High-Tech Metal Products ndash UE Project VII FP (2012-2015)

E-BRAKE ndash Demonstration of breakthrough sub-systems enabling high overall pressure ratio engine ndash UE Project VII FP (2012-2015)

TiAl Charger ndash Titanium Aluminide Turbochargers ndash Improved Fuel Economy Reduced Emissions ndash UE Capacities Project VII FP (2012 ndash 2014)

HELMET ndash Integrated High-Temperature Electrolysis and Methanation for Effective Power to Gas Conversion - New generation of high temperature electrolyser UE Project VII FP (2014-2016)

BOREALIS ndash the 3A energy class Flexible Machine for the new Additive and Subtractive Manufacturing on next generation of complex 3D metal parts ndash UE Horizon2020 Project (2015-2018)

GETREADY ndash HiGh spEed TuRbinE cAsing produced by powDer HIP technologY ndash UE JTI Cleansky (2014-2015)

GREAT 2020 phase 2 ndash GReen Engine for Air Traffic 2020 ndash Regional project (2009-2012)

Cluster Aerospazio ndash Greening the propulsion ndash National project (2014-2017)

POP3D ndash Progetto ASI ndash Validazione del livello di maturitagrave tecnologica di un sistema di fabbricazione additiva polimerica in microgravitagrave per utilizzo a bordo della Stazione Spaziale Internazionale (2014-2016)

STAMP - Sviluppo Tecnologico dellrsquoAdditive Manufacturing in Piemonte (Technological Development of Additive Manufacturing in Piedmont) Regional project (2016-2019)

ECCO - Energy Efficient Coil Coating Process UE Horizon 2020 Project (2017-2019)

4D HYBRID - Novel ALL-IN-ONE machines robots and systems for affordable worldwide and lifetimeDistributed 3D hybrid manufacturing and repair operations UE Horizon 2020 Project (2017-2019)

NEWTEAM - Next gEneration loW pressure TurbinE Airfoils by aM H2020 Clean Sky project (2018-2020)

HUC - Development and validation of a powder HIP route for high temperature Astroloy to manufactureUltrafanreg IP Turbine Casings H2020 Clean Sky project (2018-2021)

MANUELA - Additive Manufacturing using Metal Pilot Line UE Horizon 2020 Project (2018-2022)

For more information paolofinopolitoit

lucaiulianopolitoit

Page 19: Overview vision del Politecnico di Torino per le attività di ......2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 Polito @ Tecnogranda S.p.A. M250 EOS Partnership AVIO –Polito

Integration with traditional processes

Reverse engineering

From scan to CAD-CAM

Production

Parameter optimization and post-processing

Standardization

Process and product quality

AM production of spare parts

Support for design and

topological optimization

Support for definition of

production process

Support for products for

Aeronautics

Energy

Biomedical

New processes of NNS

Main steps

Definition of line-guides for component design

Development of simulation models

Development of moulds and tools for production

Optimization of HIP conditions

Optimization of strategies for mould removal

Optimization of thermal treatment of the final component

Career in AM in the frame of Master of science in Mechanical engineering

specialized courses about

bull Design for Additive Manufacturing

bull Materials for Additive Manufacturing

bull Technologies for Additive Manufacturing

Course (in English) in the frame of Master of science in Mechanical engineering

about Additive Manufacturing Systems and materials

Specializing master in AM with courses about

bull Design

bull Materials

bull Systems

Teaching

httpsdidatticapolitoitplsportal30gapa_mdsespandi2p_sdu=32ampp_cds=37

httpsdidatticapolitoitmasteradditive_manufacturing2017introduction

httpsdidatticapolitoitmasteradditive_manufacturing2018at_a_glance

httpsdidatticapolitoitplsportal30gappkg_guideviewGapp_cod_ins=04SQSQDampp_a_acc=2019ampp_header=Sampp_lang=EN

bull Production management

bull Supply chain management

bull ICT platforms

GREAT 2020 ndash GReen Engine for Air Traffic 2020 ndash Regional project (2009-2012)

ProTiAl ndash Developing of a new concept for optimal Production and machining of aerospace components in TiAl (2009-2012)

AMAZE ndash Additive Manufacturing Aiming Towards Zero Waste and Efficient Production of High-Tech Metal Products ndash UE Project VII FP (2012-2015)

E-BRAKE ndash Demonstration of breakthrough sub-systems enabling high overall pressure ratio engine ndash UE Project VII FP (2012-2015)

TiAl Charger ndash Titanium Aluminide Turbochargers ndash Improved Fuel Economy Reduced Emissions ndash UE Capacities Project VII FP (2012 ndash 2014)

HELMET ndash Integrated High-Temperature Electrolysis and Methanation for Effective Power to Gas Conversion - New generation of high temperature electrolyser UE Project VII FP (2014-2016)

BOREALIS ndash the 3A energy class Flexible Machine for the new Additive and Subtractive Manufacturing on next generation of complex 3D metal parts ndash UE Horizon2020 Project (2015-2018)

GETREADY ndash HiGh spEed TuRbinE cAsing produced by powDer HIP technologY ndash UE JTI Cleansky (2014-2015)

GREAT 2020 phase 2 ndash GReen Engine for Air Traffic 2020 ndash Regional project (2009-2012)

Cluster Aerospazio ndash Greening the propulsion ndash National project (2014-2017)

POP3D ndash Progetto ASI ndash Validazione del livello di maturitagrave tecnologica di un sistema di fabbricazione additiva polimerica in microgravitagrave per utilizzo a bordo della Stazione Spaziale Internazionale (2014-2016)

STAMP - Sviluppo Tecnologico dellrsquoAdditive Manufacturing in Piemonte (Technological Development of Additive Manufacturing in Piedmont) Regional project (2016-2019)

ECCO - Energy Efficient Coil Coating Process UE Horizon 2020 Project (2017-2019)

4D HYBRID - Novel ALL-IN-ONE machines robots and systems for affordable worldwide and lifetimeDistributed 3D hybrid manufacturing and repair operations UE Horizon 2020 Project (2017-2019)

NEWTEAM - Next gEneration loW pressure TurbinE Airfoils by aM H2020 Clean Sky project (2018-2020)

HUC - Development and validation of a powder HIP route for high temperature Astroloy to manufactureUltrafanreg IP Turbine Casings H2020 Clean Sky project (2018-2021)

MANUELA - Additive Manufacturing using Metal Pilot Line UE Horizon 2020 Project (2018-2022)

For more information paolofinopolitoit

lucaiulianopolitoit

Page 20: Overview vision del Politecnico di Torino per le attività di ......2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 Polito @ Tecnogranda S.p.A. M250 EOS Partnership AVIO –Polito

New processes of NNS

Main steps

Definition of line-guides for component design

Development of simulation models

Development of moulds and tools for production

Optimization of HIP conditions

Optimization of strategies for mould removal

Optimization of thermal treatment of the final component

Career in AM in the frame of Master of science in Mechanical engineering

specialized courses about

bull Design for Additive Manufacturing

bull Materials for Additive Manufacturing

bull Technologies for Additive Manufacturing

Course (in English) in the frame of Master of science in Mechanical engineering

about Additive Manufacturing Systems and materials

Specializing master in AM with courses about

bull Design

bull Materials

bull Systems

Teaching

httpsdidatticapolitoitplsportal30gapa_mdsespandi2p_sdu=32ampp_cds=37

httpsdidatticapolitoitmasteradditive_manufacturing2017introduction

httpsdidatticapolitoitmasteradditive_manufacturing2018at_a_glance

httpsdidatticapolitoitplsportal30gappkg_guideviewGapp_cod_ins=04SQSQDampp_a_acc=2019ampp_header=Sampp_lang=EN

bull Production management

bull Supply chain management

bull ICT platforms

GREAT 2020 ndash GReen Engine for Air Traffic 2020 ndash Regional project (2009-2012)

ProTiAl ndash Developing of a new concept for optimal Production and machining of aerospace components in TiAl (2009-2012)

AMAZE ndash Additive Manufacturing Aiming Towards Zero Waste and Efficient Production of High-Tech Metal Products ndash UE Project VII FP (2012-2015)

E-BRAKE ndash Demonstration of breakthrough sub-systems enabling high overall pressure ratio engine ndash UE Project VII FP (2012-2015)

TiAl Charger ndash Titanium Aluminide Turbochargers ndash Improved Fuel Economy Reduced Emissions ndash UE Capacities Project VII FP (2012 ndash 2014)

HELMET ndash Integrated High-Temperature Electrolysis and Methanation for Effective Power to Gas Conversion - New generation of high temperature electrolyser UE Project VII FP (2014-2016)

BOREALIS ndash the 3A energy class Flexible Machine for the new Additive and Subtractive Manufacturing on next generation of complex 3D metal parts ndash UE Horizon2020 Project (2015-2018)

GETREADY ndash HiGh spEed TuRbinE cAsing produced by powDer HIP technologY ndash UE JTI Cleansky (2014-2015)

GREAT 2020 phase 2 ndash GReen Engine for Air Traffic 2020 ndash Regional project (2009-2012)

Cluster Aerospazio ndash Greening the propulsion ndash National project (2014-2017)

POP3D ndash Progetto ASI ndash Validazione del livello di maturitagrave tecnologica di un sistema di fabbricazione additiva polimerica in microgravitagrave per utilizzo a bordo della Stazione Spaziale Internazionale (2014-2016)

STAMP - Sviluppo Tecnologico dellrsquoAdditive Manufacturing in Piemonte (Technological Development of Additive Manufacturing in Piedmont) Regional project (2016-2019)

ECCO - Energy Efficient Coil Coating Process UE Horizon 2020 Project (2017-2019)

4D HYBRID - Novel ALL-IN-ONE machines robots and systems for affordable worldwide and lifetimeDistributed 3D hybrid manufacturing and repair operations UE Horizon 2020 Project (2017-2019)

NEWTEAM - Next gEneration loW pressure TurbinE Airfoils by aM H2020 Clean Sky project (2018-2020)

HUC - Development and validation of a powder HIP route for high temperature Astroloy to manufactureUltrafanreg IP Turbine Casings H2020 Clean Sky project (2018-2021)

MANUELA - Additive Manufacturing using Metal Pilot Line UE Horizon 2020 Project (2018-2022)

For more information paolofinopolitoit

lucaiulianopolitoit

Page 21: Overview vision del Politecnico di Torino per le attività di ......2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 Polito @ Tecnogranda S.p.A. M250 EOS Partnership AVIO –Polito

Career in AM in the frame of Master of science in Mechanical engineering

specialized courses about

bull Design for Additive Manufacturing

bull Materials for Additive Manufacturing

bull Technologies for Additive Manufacturing

Course (in English) in the frame of Master of science in Mechanical engineering

about Additive Manufacturing Systems and materials

Specializing master in AM with courses about

bull Design

bull Materials

bull Systems

Teaching

httpsdidatticapolitoitplsportal30gapa_mdsespandi2p_sdu=32ampp_cds=37

httpsdidatticapolitoitmasteradditive_manufacturing2017introduction

httpsdidatticapolitoitmasteradditive_manufacturing2018at_a_glance

httpsdidatticapolitoitplsportal30gappkg_guideviewGapp_cod_ins=04SQSQDampp_a_acc=2019ampp_header=Sampp_lang=EN

bull Production management

bull Supply chain management

bull ICT platforms

GREAT 2020 ndash GReen Engine for Air Traffic 2020 ndash Regional project (2009-2012)

ProTiAl ndash Developing of a new concept for optimal Production and machining of aerospace components in TiAl (2009-2012)

AMAZE ndash Additive Manufacturing Aiming Towards Zero Waste and Efficient Production of High-Tech Metal Products ndash UE Project VII FP (2012-2015)

E-BRAKE ndash Demonstration of breakthrough sub-systems enabling high overall pressure ratio engine ndash UE Project VII FP (2012-2015)

TiAl Charger ndash Titanium Aluminide Turbochargers ndash Improved Fuel Economy Reduced Emissions ndash UE Capacities Project VII FP (2012 ndash 2014)

HELMET ndash Integrated High-Temperature Electrolysis and Methanation for Effective Power to Gas Conversion - New generation of high temperature electrolyser UE Project VII FP (2014-2016)

BOREALIS ndash the 3A energy class Flexible Machine for the new Additive and Subtractive Manufacturing on next generation of complex 3D metal parts ndash UE Horizon2020 Project (2015-2018)

GETREADY ndash HiGh spEed TuRbinE cAsing produced by powDer HIP technologY ndash UE JTI Cleansky (2014-2015)

GREAT 2020 phase 2 ndash GReen Engine for Air Traffic 2020 ndash Regional project (2009-2012)

Cluster Aerospazio ndash Greening the propulsion ndash National project (2014-2017)

POP3D ndash Progetto ASI ndash Validazione del livello di maturitagrave tecnologica di un sistema di fabbricazione additiva polimerica in microgravitagrave per utilizzo a bordo della Stazione Spaziale Internazionale (2014-2016)

STAMP - Sviluppo Tecnologico dellrsquoAdditive Manufacturing in Piemonte (Technological Development of Additive Manufacturing in Piedmont) Regional project (2016-2019)

ECCO - Energy Efficient Coil Coating Process UE Horizon 2020 Project (2017-2019)

4D HYBRID - Novel ALL-IN-ONE machines robots and systems for affordable worldwide and lifetimeDistributed 3D hybrid manufacturing and repair operations UE Horizon 2020 Project (2017-2019)

NEWTEAM - Next gEneration loW pressure TurbinE Airfoils by aM H2020 Clean Sky project (2018-2020)

HUC - Development and validation of a powder HIP route for high temperature Astroloy to manufactureUltrafanreg IP Turbine Casings H2020 Clean Sky project (2018-2021)

MANUELA - Additive Manufacturing using Metal Pilot Line UE Horizon 2020 Project (2018-2022)

For more information paolofinopolitoit

lucaiulianopolitoit

Page 22: Overview vision del Politecnico di Torino per le attività di ......2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 Polito @ Tecnogranda S.p.A. M250 EOS Partnership AVIO –Polito

GREAT 2020 ndash GReen Engine for Air Traffic 2020 ndash Regional project (2009-2012)

ProTiAl ndash Developing of a new concept for optimal Production and machining of aerospace components in TiAl (2009-2012)

AMAZE ndash Additive Manufacturing Aiming Towards Zero Waste and Efficient Production of High-Tech Metal Products ndash UE Project VII FP (2012-2015)

E-BRAKE ndash Demonstration of breakthrough sub-systems enabling high overall pressure ratio engine ndash UE Project VII FP (2012-2015)

TiAl Charger ndash Titanium Aluminide Turbochargers ndash Improved Fuel Economy Reduced Emissions ndash UE Capacities Project VII FP (2012 ndash 2014)

HELMET ndash Integrated High-Temperature Electrolysis and Methanation for Effective Power to Gas Conversion - New generation of high temperature electrolyser UE Project VII FP (2014-2016)

BOREALIS ndash the 3A energy class Flexible Machine for the new Additive and Subtractive Manufacturing on next generation of complex 3D metal parts ndash UE Horizon2020 Project (2015-2018)

GETREADY ndash HiGh spEed TuRbinE cAsing produced by powDer HIP technologY ndash UE JTI Cleansky (2014-2015)

GREAT 2020 phase 2 ndash GReen Engine for Air Traffic 2020 ndash Regional project (2009-2012)

Cluster Aerospazio ndash Greening the propulsion ndash National project (2014-2017)

POP3D ndash Progetto ASI ndash Validazione del livello di maturitagrave tecnologica di un sistema di fabbricazione additiva polimerica in microgravitagrave per utilizzo a bordo della Stazione Spaziale Internazionale (2014-2016)

STAMP - Sviluppo Tecnologico dellrsquoAdditive Manufacturing in Piemonte (Technological Development of Additive Manufacturing in Piedmont) Regional project (2016-2019)

ECCO - Energy Efficient Coil Coating Process UE Horizon 2020 Project (2017-2019)

4D HYBRID - Novel ALL-IN-ONE machines robots and systems for affordable worldwide and lifetimeDistributed 3D hybrid manufacturing and repair operations UE Horizon 2020 Project (2017-2019)

NEWTEAM - Next gEneration loW pressure TurbinE Airfoils by aM H2020 Clean Sky project (2018-2020)

HUC - Development and validation of a powder HIP route for high temperature Astroloy to manufactureUltrafanreg IP Turbine Casings H2020 Clean Sky project (2018-2021)

MANUELA - Additive Manufacturing using Metal Pilot Line UE Horizon 2020 Project (2018-2022)

For more information paolofinopolitoit

lucaiulianopolitoit

Page 23: Overview vision del Politecnico di Torino per le attività di ......2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 Polito @ Tecnogranda S.p.A. M250 EOS Partnership AVIO –Polito

For more information paolofinopolitoit

lucaiulianopolitoit