C.S.Impianti S.p

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1 Company Profile C.S.Impianti S.p.A www.csimpianti.it

Transcript of C.S.Impianti S.p

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Company Profile

C.S.Impianti S.p.A

www.csimpianti.it

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General Information & Contacts

Head OfficeVia F.lli Cervi snc, Pal. Verrocchio20090 Segrate(Milan), Italy

Phone: +39 02 21783E-mail: [email protected]: www.csimpianti.it

Pubblic Register :R.E.A. 1233398Tax Code:08570150154VAT n°: 08570150154

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Our officesOffices spaces: 1.700 sqm (Segrate) +300 sq.m (San Donato Mi.se) + 500 sq.m(Vibo Valentia)

HQ ubication: Business Center «Milano 2»

Verrocchio Building - Segrate (near LinateAirport)

Public transport: Metro M2 «Cascina Gobba»

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Business Areas

upstream middlestream downstream

C.S.Impianti is a middle size EPC contractor offering Basic and Detailed Engineering, Procurement and Construction Services for the following industries: Oil & Gas Petrochemical and Chemical Power Plants Renewable Energies

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Our Company

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Since 1986 C.S.Impianti provides to industrial companies itsengineering services such as Basic and Detailed PolidisciplinaryEngineering in the Oil & Gas, Petrochemical, Chemical andPower Plants. In the years following C.S.Impianti started tosupply also Skid mounted Units and Packages and has grown tobecome a medium size EPC Contractor.

Since 1995, in line with its spirit of innovation and cost saving,C.S.Impianti has been using 3D intelligent project designsystems. After 20 years C.S.Impianti has reached top levelcompetence in the most popular programs: Intergraph PDS, AvevaPDMS, Smartplant3D, Tekla, Smartplant P&ID.

Since 1997 C.S.Impianti is Quality Certified. C.S.Impiantimanagement system complies with ISO 9001:2015.In the same year, C.S.Impianti was awarded its first EPC contract

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Our Company

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Since 2000 C.S.Impianti operates in central Italy with its first Italian branch locatedin Fano. Fano is a small town located on the Adriatic coast, and is a strategiclocation for Pipeline, Pumping Stations and Compression Engineering.

Since 2004 C.S.Impianti founded and lead several consortiums, in order toprovide integrated engineering services for Oil & Gas “Jumbo” Projects. Thefirst was Polaris followed by Hexagon and Polimtech.

Since 2012 C.S.Impianti also operates overseas with its Canadian affiliatedcompany C.S.Impianti Industrial Services and in Saudi Arabia withC.S.Impianti Arabia.A new branch in southern Italy was opened in Val d’Agri (Marsicovetere).In this year C.S.Impianti founded and is actually leading COB Marine the mostrecent consortium created in order to develop EPC Projects up to 50M€.

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Our Company

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Since 2017 CS Impianti entered in joint venture with Libyan partner.The joint venture is named C.S. Impianti Libya.

Since 2018 C.S. Impianti is part of a consortium with Arkad-ABBfocused on development of process engineering, feasibility studies,FEED development, cost estimation, preparation of technical ITTpackages and detail engineering.

In 2018 C.S. Impianti founded and is actually leading C.S.I Group, aconsortium having as partners Seingim Global Service S.r.l. andClarineT S.r.l. with the aim to develop polidisciplinary engineeringincluding HSE study, provide site engineering services as sitetechnical assistance and commissioning.

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• To Be leader in the management and theexecution of medium-sized EPC projects up to50 M€.

Our vision

• To be an innovative Company focused on quality,cost saving and project time schedule reduction,providing our Clients with a Company capable ofmanaging and developing EPC Projects byintegrating and coordinating competences forEngineering, Procurement and Construction.C.S.Impianti project and management teamcarefully develops each stage of every project,emphasizing the importance of Safety,Environment and Quality.

Our mission

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Expand our partnerships and jointventures in leading Oil & Gas territoriessuch as Central Asia, The Middle East andAfrica.

Expand our business confirming the high-quality level of engineering gained during themany years of presence on the market, focusingon the acquisition of EPC Contracts

Expand our professional services to projectmanagement and control, on-site assistance,supervision during erection, commissioning,decommissioning and start up, ensuring fullcoverage during all stages of the projectexecution.

Key strategic initiatives

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Our services

FEASIBILITY STUDIES INCLUDING PROCESS SIMULATIONS

PROJECT MANAGEMENT

COMPLETE ENGINEERINGPROCUREMENT SERVICES INCLUDING EXPEDITING AND MATERIAL SUPPLY

CONSTRUCTION SUPERVISION ON SITE

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C.S. Impianti adopts newtechnologies for projectmanagement such as OraclePrimavera P6 managementv.8.4 and Microsoft Project2013.For:

Project Portfolio Management

Project Cost Estimating, Planning and Scheduling

Project Control Construction Management

and Supervision

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Project Management

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Engineering

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Basic Engineering• Conceptual Design development• Feasibility studies.• Basic Design development• H&MB, PFD and P&ID preparation• Design and Control Philosophy.• Functional Specifications for Process Systems.• Process Data Sheets

Detailed Engineering

• Detailed Design Development up to as- built: • Piping&layout• Civil&Structural• Electrical• Instrumentation&automation

• Technical Specification• Bid Technical evaluations• Follow up of suppliers activities and vendor drawings• Permitting Engineering• Operating, Safety and Maneinance manuals• Commissioning, Start up and Shut down procedures

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Main Engineering software

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Process• Aspentech AspenOne• Aspentech Hysys v.8

Piping & Layout • Aveva PDMS• Intergraph PDS• Intergraph Smart Plant 3D• Coade Caesar II

Civil & Structural• Harpaceas Tekla v.20• SAP 2000• ROBOT

Electrical & Instrumental• Aveva Instrumentation• Intergraph INTOOLS• ZEUS 2

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Procurement Services & SupplyC.S.Impianti provides ProcurementServices as main Contractor, directlyissuing Purchase Orders andServices/Works Contracts, or as supportto client project purchasing.

C.S.Impianti procures goods andservices from around the world, basedon its clients technical specifications.

The Company works to assure timelydelivery of goods and execution ofservices in accordance with projectschedules .

C.S.Impianti continually updates itsdatabase of qualified Suppliers andlooks for the best quality & lowest priceson the market.

All the functions of the procurementprocess follow Company Procedure andQuality/HSE guidelines.

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Construction ServicesC.S.Impianti has a team ofspecialized Site Managerswho can assist andsupervise construction anderection works in the areasof:

• Oil & Gas Plants• Petrochemical Plants• Chemical Plants• Power Plants• Renewable Energies

Plants• Industrial Plants• Refineries

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Organization Chart

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WORLDCSI Group

Multi-disciplinaryEngineering and

3D Design Systems

C.S. Impianti Arabia Engineering and

contracting Co. LTDEPC ContractorSAUDI ARABIA

C.S. Impianti S.p.AItalian Firm

with strong capability in Engineering & Procurement

ITALY

C.S. Impianti Industrial Services

Inc. Multi-disciplinaryEngineering and

3D Design SystemsCANADA

C.S. Impianti Libya

RTI Arkad-ABB S.p.A.

C.S. Impianti S.p.A.

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Manpower

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C.S.Impianti is capable to develop multidisciplinary projects up to 400.000 hours/year

Project Management5% Process

4%

Piping & Mech40%

Civil20%

Electrical11%

Instrumentation & Automation

20%

Project Management Process Piping & Mech Civil Electrical Instrumentation & Automation

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Company Policy HSE will be managed as carefully as other critical business activities.C.S.Impianti is committed to preventing all injuries and environmental accidents,creating a safe, healthy and injury-free workplace.We strive to keep workplace injuries equal to zero and minimize pollution andwaste.

We believe our clients are the core of our business and determinant to oursuccess. Therefore we strive to assure a high level of customer satisfaction.Our priority is reinforcing the company’s image in the marketplace by assuringsatisfaction of all parties involved, respecting obligations and taking care inassisting and communicating with clients.

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Quality certifiedC.S.Impianti management systemcomplies with ISO 9001:2015standards for the following fields:polidisciplinary engineering foronshore and offshore plants in Oil &Gas, Petrochemical and PowerProduction procurement andconstruction of packages skid-mounted units.

C.S.Impianti is fully committed toworking in partnership with ourclients and suppliers to meet itsvision in becoming a leading globalEPC company offering the highestlevel of quality in the developmentof EPC projects.

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Significantreferences

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JSC METAFRAX New Ammonia Production Complex

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YEAR: 2018-2019 CLIENT: CasaleEND USER: MetafraxLOCATION: Gubakha - RussiaPROJECT: New Ammonia Production Complex

The complex consists of the following units: within - СO2 recovery unit to recover from existing methanol reformer flue gas the CO2 for urea synthesis and then send it to compression- Pressure Swing Absorption (PSA) and Tail Gas Compression to recover the reacting hydrogen for ammonia production.- Nitrogen compression unit to compress N2 from existing Air Separation Unit (ASU) and send it to ammonia synthesis- Ammonia Synthesis Loop with 894 MTD design capacity- Urea Plant with 1.750 MTD design capacity- Melamine Plant with 120 MTD design capacity- New Ammonia Storage Unit composed of three spherical tanks with total storage capacity of 3.000 MT- Steam Generation- Emergency Diesel Generator Package

JOB DESCRIPTIONPolidisciplinary Detailed engineering for a total amount of 80.000 manhours, including calculation reports, drawings, MTO. The design of all units has been developed with Aveva PDMS (3D intelligent design system).

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BRN-MLE Gathering Project

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YEAR: 2019 CLIENT: EniEND USER: SONATRACH LOCATION: AlgeriaPROJECT : Menzel Ledjment East

The Project consists in a Gathering System of N°4 wellheads and N°1 Manifold and other installations to connect and allow the transportation of the gas from BRN to MLE where the gas will be treated and marketed.

JOB DESCRIPTIONDetail engineering including calculation reports and design with AVEVA 3D PDMS

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MA’ADEN PROJECT – SOP PRODUCTION UNIT

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YEAR: 2015 CLIENT: DESMET BALLESTRA S.p.A.END USER: FLUOR LOCATION: Umm Wu’al –Saudi ArabiaPROJECT : MA'ADEN PROJECT- SOP PRODUCTION UNIT

Deteil Engineering for new plan for production of potassium sulphate and hydrochloric acid from to potassium chloride (KCl) and sulfuric acid (H2SO4)Following the main 5 Unit:• Unit 270 - Solid KCl Bulk Storage and Raw

material feeding• Unit 271 - Raw K2SO4 Production • Unit 272 - K2SO4 Fertilizer Grade Conditioning

and Packing• Unit 274 - Hcl Production • Unit 276 – Tank Farm for HCl and H2SO4

JOB DESCRIPTIONPolidisciplinary Detailed Design including calculation reports, drawings, MTO, BOQ.The Design of all units has been developed with PDS (3D intelligent Desing System) for a total amount of 30.000 hours of modelling

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MLE GATHERING SYSTEM BASIC DESIGN AND FEED

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YEAR: 2014/2015 CLIENT: EniEND USER: SONATRACH LOCATION: AlgeriaPROJECT : Menzel Ledjment East Phase 2 –Gathering System Project

The Project includes the following: N°24 Gas Wells; N° 6 Gas Gathering Manifolds; Central Processing Facility (CPF) that

includes Sales Gas Compression, CO2 Removal Unit, LPG Recovery Unit, Oil and Condensate Stabilization Unit, Storage and pumping system;

Utilities N°4 export pipelines for sales Gas, LPG

Condensate and Oil Rich and Lean Gas streams from CAFC Gas

Wells; Central Area Field Complex (CAFC) facilities

which consists of one Oil Treatment train that will be integrated into the planned MLB facility.

JOB DESCRIPTIONPolidisciplinary Basic and FEED engineering including detailed MTO for the preparation of Tender for EPC, LLI Items activities and pre-detail engineering, Flow Assurance, Cost Estimate

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QATIF – Producing Facilities GOSP 1

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YEAR: 2002/2003 CLIENT: Snamprogetti S.p.AEND USER: AramcoLOCATION: Kingdom of Saudi Arabia PROJECT : QATIF Producing facilities GOSP 1

New Qatif Gas Oil Separation Plant (GOSP1) to process 150.000 barrel/day of Arabian Medium Crude (AM) and 150.000 barrel/day of Arabian extra light (AXL) and a new ABU SAFAH GOSP to process 300.000 barrel/day of Arabian Medium Crude Oil.• Plant Q01: GOSP1 & WCH/Crude Oil manifold• Plant Q02: Water Oil Separation (WOSEP) • Plant Q03: Crude Stabilization • Plant Q04: Cogeneration & Utilities • Plant Q05: Gas Gathering (GC) • Plant Q06: Water Injection Plant (WIP) • Plant Q07: Producing Complex Facilities and Chemical storage• Plant Q11: Abu Safah GOSP & WCH• Plant Q12: Abu Safah Crude Stabilization• Utilities: Utility Air, Instrument Air, Cooling Water Supply, Cooling water return,

Drinking water (U/G), Utility water, Nitrogen gas, Fuel gas (HP and LP), HP steam, MP steam, LP steam, Steam condensate, boiled feed water, demineralized water, Flare and Blowdown, caustic soda, Firewater (U/G), storm water (U/G), Sanitary sewer (U/G), Oily water sewer (U/G).

JOB DESCRIPTIONPolidisciplinary Detailed Design including calculation reports, drawings, MTO, BOQ.The Design of all units has been developed with PDS (3D intelligent DesingSystem) for a total amount of 70.000 hours of modelling , 500 models, 7.500 aboveground lines and 3.500 Underground)

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New LNG Plant - 3Z Project-Arzew

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YEAR: 2009/ 2010 CLIENT: Saipem S.p.AEND USER: SonatrachLOCATION: Algeria PROJECT: New LNG Plant – 3Z Project Arzew

Gas Pipeline System, and New LNG Plant in the ArzewDjedid Port industrial zone, with a capacity of 4.7 million tonnes of LNG per annum, constructed near the Algerian city of Arzew, about 400 kilometres west of Algiers..The Project includes :• Process Unit• Utility Unit• Offsite Unit• Marine Infrastructure

JOB DESCRIPTIONPolydisciplinary Detailed Design all developed with 3D PDS for the following units:

• Feed Gas conditioning• Acid Gas Removal• Dehydration• Fuel Gas• Liquefaction• Refrigeration• Fractionation• Hot Oil• Cooling Water

The detailed design include Calculation Reports, Drawings, MTO, BOQ

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New storage LPG/propane refrigeratedEPC

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YEAR: 2013 – 2015CLIENT : eni S.p.AEND USER: eni S.p.ALOCATION: Italy – Porto Marghera (VE)PROJECT: New Refrigerated Storage LPG/propane Plant

Converting a dismissed ammonia storage area in a new cryogenic LPG and Propane Storage Plant, with a capacity of 50.000 sqm.

JOB DESCRIPTIONEngineering, Procurement and Construction of a new storage LPG/Propane refrigerated Plant. The design was developed with PDMS 3D Design Systemcomposed by the following Units:

• No.5 Compressor Package• No.1 Odorization/Denaturization Package• No.1 Flare Package• No.1 Pumps Package• No.1 Heat Exchanger Package• No.1 Vessel Package• No.1 Cooling Towers Package• No.1 Marine Loading Arms Package• No.1 Land Loading Arms Package• No.1 Weight System Package• No.1 DCS Package

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MAY 2015 28

YEAR: 2014 – 2015 CLIENT: Saipem S.p.AEND USER: BoscongoLOCATION: CongoPROJECT: Congo Marine XII Block Litchendjli Gas Development

Congo Marine XII Block Litchedjli Gas Development EPC

JOB DESCRIPTIONEngineering, Procurement and Construction for theWater Treatment Plant.

OILY WATER TREATMENT SYSTEM :No.2 units with different capacity, 4-19m3/h and 55m3/h.Design pressure 5barg, design temperature 85°C.Each unit includes the following packages:

• No.1 Filters Package• No.1 Skimmed Oil Tank Package• No.1 Chemical Dosing Package• No.1 Floatation Vessel Skid• No.1 CPI Separator Package• No.1 Pumps Skid• No.1 PSV Skid• No.1 PV for blanketing Skid• No.1 UCP Package

SANITARY TREATMENT SYSTEM: Capacity 0,4m3/h, Design pressure. 5barg, Design temperature:85°C The package includes the following: • MBBR Oxidation Tank• Sewage Pit• Air Blower Skid

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Southern Swamp Associated Gas Solution (SSAGS) Project Production Facilities EPC

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YEAR: 2012- 2013CLIENT : Saipem Contracting Nigeria LOCATION: Nigeria END USER: Shell Petroleum Development

Company of Nigeria Ltd

PROJECT: Southern Swamp Associated gas Solution (SSAGS) Project. The scope was to modify the existing flowstations located in Benisede, Opukushi, Tunu, Ogbotobo and to install a new gas Centralized Production Facilities (CPF) in Tunu .

JOB DESCRIPTIONSupply of n°8 Fuel & Gas skid mounted Units . Each package includes the following main items:

• No.1 scrubber• No.1 electric heater complete with thyristor control

panel • No.2 cartridge filters

Capacity: 2MMSCFDDesign pressure: 16 barDesign temperature: 0-120°C

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Husky Oil Sunrise Project

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YEAR: 2012/2013 CLIENT: Saipem CanadaLOCATION: CanadaEND USER: Husky OilPROJECT: Husky Oil Sunrise Project

Phase I CPF&SRU

Two plants of 30,000 barrels per day.Production of bitumen using Steam assisted Gravity Drainage (SAGD) Technology

JOB DESCRIPTION:Polydisciplinary detailed engineering. The design has been developed using 3D PDMS Design System and TEKLA for the execution of the Structural design. To minimize the project execution it was determined the modularization of the Pipe rack:• 42 modules of Pipe Rack has been designed

including all the construction, lifting and erection details

• The typical pipe rack module is composed by 6 frames with 6m spam, 15 m high . Total empty weight is about 37 ton.

• Each module is divided in 2 sub-modules: pipes are installed in in the lower level, while in the upper level hosts the cable trays.

• The connections between the modules are bolted type in order to allow a faster assembly .