Keynote Dalla prototipazione al collaudo di motori e componenti automotive nell’ottica...

8/14/2019 Keynote Dalla prototipazione al collaudo di motori e componenti automotive nellottica dellefficienza energetica: il green engineering nellautomotive

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8:30 9:30 Registrazione e visita allarea espositiva

9:30 10:15 Keynote

Dalla prototipazione al collaudo di motori e componenti automotive

nellottica dellefficienza energetica: il green engineering nellautomotive

10:15 10:45 Sviluppo di algoritmi di controllo e diagnosi con metodologia Rapid

Control Prototyping su piattaforma CompactRIO

Alma Automotive

10:45 11:15 Coffee Break e visita allarea espositiva

11:15 11:45 Gestione delle prove di omologazione a banco per motori diesel secondo

le normative europee vigenti

Eurins

11:45 12:15 Mexus: Progettazione embedded di un innovativo sensore di misura persistemi di test in ambiente automotive

Gruppo Loccioni

12:15 12:45 Diagnosi e controlli di base del sistema AMT (Automated Manual

Transmission) su banco HIL

Marco Montaldo - FIAT POWERTRAIN TECHNOLOGIES


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Dalla prototipazione al collaudo dimotori e componenti automotive

nellottica dellefficienza energetica: il

green engineering nellautomotive

Davide Palandella

Automotive Accounts Manager


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Leaders in Computer-BasedMeasurement and Automation,headquartered in Austin, TX USA

Long-term Track Record of Growthand Profitability

Fortunes 100 Best Companies toWork for Ninth Consecutive Year

16% of revenue invested in R&D

Dr. Truchard and Jeff Kodoskyinducted intoElectronic Design Hallof Fame for their pioneering work

in virtual instrumentation

More than 4,700 employees ( > 2000engineers) worldwide in over 40countries + Alliance Partners + CPIs

NetRevenueinMi

llions

$ 740M recordrevenue in 2007

National Instruments


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NI Automotive Customers

Fiat Magneti Marelli

Ferrari

Audi

Toyota

Nissan

Honda

Bosch

Continental

Delphi

Land Rover Jaguar

BMW

Volkswagen

TRW General Motors

Eaton Corp

Lear Corp

Saab

Ford

to name a few

Visteon Autoliv

DaimlerChrysler

Siemens VDO

Seat Skoda

Suzuki

Valeo

Volvo

Breed Tech


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NI in Automotive Applications

ni.com/automotive

Gearbox Health Monitoring System PC Based Automotive Steering Gear Test Rig

Field Trial & Application Trial Kits for GDU and Glow Plug

Tire Unbalance Test System

Networked Test System For Braking Components

Automated Fuel Injection Pump Test Stand Inspection of Automobile Spark Plugs

Weiss Cold Chamber Monitoring & Brake Test System

CAR Body Shell Stress test

ECU validation and End-Of-Line test

Automated Vision System for Electronic Automotive Cluster Starter Motor Durability Test Stand

Car Window Regulators Testing System

Hardware in The Loop


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Graphical System Design

The National Instruments Vision

Industrial and EmbeddedTest and Measurement

Real-Time MeasurementsEmbedded MonitoringHardware in the Loop

Automated TestData AcquisitionReconfigurable Instruments

Industrial Control (PAC)Machine ControlElectronic Devices

Code Generation

To do for embedded what

the PCdid for the desktop.

To do for test andmeasurement

what the spreadsheet didfor financial analysis.


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Measure It. Fix It!

Green engineeringis the use of measurement and control

techniques to design, develop, and improve products, technologies,and processes - resulting in environmental and economic benefits.


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Power Quality & Transmission Green Product Design

Renewable Energy Machine & ProcessOptimization

Environmental

Monitoring


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Platform for Green Innovation

Components Applications Platforms

Low power

processors FPGAs Multicore

MOSFETs, IBGTs Blue LEDs

Software

Distributed processing Synchronization Measurements

Signal processing Advanced control

Deployment platform Sensors

Fuel Cells

Wind Power Solar CO2 Scrubbers

Oil & Gas Biofuels

Wave Harvesting


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Green Engineering

DefinitionGreen Engineering is the use of advanced measurement and

control techniques to design, develop, and improve products and

technologies resulting in environmental and economic benefits

National Instruments Enabling Technologies High-Speed and High-Resolution Measurements

Advanced Analysis and Signal Processing High-Speed and Advanced Control

Embedded System Technology


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Enabling Technologies


High-Speed and High-Resolution Measurements

LabVIEW

Advanced Analysis and Signal Processing

High-Speed and Advanced Control

CompactRIO

Single-Board

RIO

Data Acquisition


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LabVIEW




High-Speed and High-Resolution Measurements High-Speed and Advanced Control

CompactRIO

Single-Board

RIO

Data Acquisition


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Suddenly, theinterface isn't fixedand rigid, it's fluidand molten. Software

replaces hardware.

iPhone Virtual

Instrumentation

Time Magazine on the Apple iPhone


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Software Defines The Functionality

Car Radio


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The Future Of Virtual Instrumentation

Virtual World Physical World

Manufacturing andDeployment

Verification/Validation

Design andSimulation

Research/Modeling


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A Typical Design Cycle

Manufacturing andDeployment

Board and SiliconPrototype

Design andSimulation

Theory andResearch

Cost of

Finding a

Bug

Virtual World Physical World


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Test Refines Simulation and Validation

RLD Measurements

Road LoadData Flow

Courtesy of API COM


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High-Level Design Models

LabVIEWGraphical System Design Platform

Channel

#include "eio\cmd565\Shared\Shared. h"

{

unsignedshort*AccessArea;unsignedshortRegisterMask;

staticunsignedlongint RegOffset;staticintInitialized=0;

if(!Initialized) {Initialized=1;

/*GETIMMR*/

GetRegOffset(RegOffset);}

/*WRITEDDR*/RegisterMask=1


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ConfigurableSimulation

Benefits of LabVIEW Graphical System Design

Graphical Dataflow

Math ScriptState Diagram


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Real-Time Target Sensor Simulation

Hardware-In-the-Loop Simulation Architecture

Host PC

Test Automation

Test DataManagement andPost-Processing

Simulation ModelsUser Interface

Plant ModelSimulation

Real-Time Test

Sequencing

Test DataLogging

Analog Out

Digital Out

CAN Out

Custom HIL Out

Actuator

SimulationAnalog InDigital In

CAN In

Custom HIL In

Model SignalsTest Results

Simulation ModelsTest Vectors

Parameter Values/Sets

Control Unit

FPGA


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Sistema per lanalisi della combustione funzionante

in modalit HIL

LA SFIDA: verificare e validare le funzionalit dei software per lanalisidella combustione implementati in cRIO

Il PXI sostituisce il motore, generando ad alta frequenza(500kHz per segnali analogici) i dati di pressione nel cilindro edi riferimenti angolari (preventivamente memorizzati)

Il cRIO esegue in tempo reale (ciclo/ciclo,cilindro/cilindro) lanalisi della combustione,determinando:

PMI MAPO/INT(knock) ROHR/50%MFB

Il computer host r iceve da cRIO i dati (sia i singoli campioni dipressione che i parametri elaborati), mostra i valori campionatie lesito del calcolo, elaborando ulteriormente le informazionicon analisi statistiche, e permette di salvare i dati.


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LabVIEW



CompactRIO

Single-Board

RIO

Data Acquisition


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PXIRIO

PCI RIO

Number of Systems Deployed

Sys

temF

lexibilityandPrice

Single-BoardRIO

CompactRIOIntegrated

Custom I/O

I/O

I/O

I/O

Processor FPGA

Graphical System Design Curve

CompactRIO

NI RIO Architecture


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NI CompactRIO PAC Architecture

Real-Time Processor Reconfigurable FPGA

I/ O Modules

Reconfigurable FPGAfor high-speed and custom I/O timing, triggering, control

Real-Time Processorfor deterministic, stand-alone operation, logging and analysis

I/ O Moduleswith built-in signal conditioning for connection to sensors/actuators

Extreme Ruggedness

-40 to 70 ?C temperature range 50g shock, 5g vibration

Low Power Consumption

9 to 35 VDC power, 7-10 W typical


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Introduction to Field Programmable GateArrays (FPGAs)

What is it?

A silicon chip with unconnected gates

How it works

Define behavior in software

Compile and download to the hardware

Advantages

High performance and reliability

Application runs in dedicated hardware

Replace expensive custom PCBs Extremely flexible and reconfigurable


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LabVIEW FPGA Code Abstraction

Counter Analog I/O I/O with DMA

LabVIEW

FPGA

VHDL66 Pages ~4000 lines


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Harnessing the Power of Embedded Design to Develop an InnovativeMeasurement Sensor for Automotive Test Systems.

Alessandro De Grassi, Francesco Siano, and Carmine Ungaro,AEA , Loccioni Group

Designed, prototyped, and deployed a flexible and reliable automotive test systemfor measuring the flow rates of diesel engine nozzles with detailed

quantification of the fuel injected during a single injection.

LabVIEW Platform Used:LabVIEW Control Design and Simulation Module

LabVIEW System Identification Toolkit

LabVIEW Real-Time Module

LabVIEW FPGA Module

NI CompactRIO

Green Product Design

Loccioni Group Best Green Application 2008


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LabVIEW



CompactRIO

Single-Board

RIO

Data Acquisition


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National Instruments Confidential 31

NEW!NI Single-Board RIO Platform

Real-Time Processor FPGA

Digital I/O

Analog I/O

C Series I/O

The power of CompactRIO on a single board.


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National Instruments Confidential 32

Small Size, Low Power21 x 9 cm. (8.2 x 3.7 in.)

19-30 VDC power, (7-10 W typ.)

-20 to 55 C operating temp-20 to 85 C storage temp

NI Single-Board RIO Embedded Control & AcquisitionReal-Time Processor

400 MHz processor for floating-point control,analysis, and logging

Reconfigurable FPGACustomized timing and processing of I/O

Expansion I/O

Connect up to three C Series modules foradditional I/O (strain, TC, comm., motion, etc)

Onboard Analog and Digital I/O110 DIO, Up to 32-ch AI, up to 4-ch AO,Up to 32-ch of 24 V DIO

Networking/Peripherals10/100 Ethernet portRS232 Serial port

LabVIEW Graphical software for rapiddevelopment Program processor, FPGA andI/O with one tool Integrate existing C/VHDL


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LabVIEW



CompactRIO

Single-Board

RIO

Data Acquisition


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A world of Data Acquisition Systems

EthernetUSB

Sensors

Sensors

SensoSensors

Sensors

USB PCI DAQ

WiFi


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2006

2008

2004

2005

19981993

1997

1991

1988

E Series

PXI DAQ

M Series

USB DAQ

Wi-Fi DAQ

CompactDAQ

20 Years of Data Acquisition

ISA

NuBus


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A unique Driver for all the standards

USB

Wi-FiEthernet

PCI

PXI PCI

Express

PXI Express


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Graphical System Design

The National Instruments Vision

Industrial and EmbeddedTest and Measurement

Real-Time MeasurementsEmbedded MonitoringHardware in the Loop

Automated TestData AcquisitionReconfigurable Instruments

Industrial Control (PAC)Machine Control

Electronic DevicesCode Generation

To do for embedded what

the PCdid for the desktop.

To do for test andmeasurement

what the spreadsheet didfor financial analysis.

Keynote Dalla prototipazione al collaudo di motori e componenti automotive nell’ottica...

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