CUTTING PLOTTER - GRAPHTEC AMERICA PRO · 2020. 10. 8. · CUTTING PLOTTER CE LITE-UM-251-01-9370....

SERVICE MANUALMANUAL NO. CE LITE-UM-251

1

CE LITE-50CUTTING PLOTTER

CE LITE-UM-251-01-9370

CE LITE-UM-251-9370 i

HISTORY OF REVISIONSNo. Date issued Description of revision Page Edition1 18.01.26 First Edition All 012345

CE LITE-UM-251-9370 ii

CONTENTS1 INTRODUCTION ........................................................ 1-1

1.1 Main Specification ..........................................................1-11.2 External Dimensions ......................................................1-31.3 Supplies ...........................................................................1-3

2 PARTS NAMES and FUNCTIONS .............................. 2-13 Operation Panel ....................................................... 3-1

3.1 Screens and Functions of Buttons .................................3-13.2 Menu Tree .......................................................................3-3

4 RECOMMENDED PARTS LIST ................................... 4-15 LIST OF TOOLS .......................................................... 5-1

5.1 Tools ................................................................................5-15.2 Greasing and Gluing Points ...........................................5-1

6 DISASSEMBLY AND REASSEMBLY ........................... 6-16.1 Exterior Parts ..................................................................6-1

6.1.1 Right Side Cover ............................................................................6-16.1.2 Left Side Cover...............................................................................6-56.1.3 Top Cover .......................................................................................6-66.1.4 Cross Cut Base ...............................................................................6-76.1.5 Bottom Cover.................................................................................6-86.1.6 Front Guide ....................................................................................6-96.1.7 Rear Guide ...................................................................................6-11

6.2 Mechanical Parts ..........................................................6-126.2.1 Y-flexible Cable Cover .................................................................6-126.2.2 Y-flexible Cable Guard ................................................................6-136.2.3 Paper Sensor ................................................................................6-166.2.4 Support Rollers ............................................................................6-17

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6.2.5 Carriage cover .............................................................................6-186.2.6 Pen Board.....................................................................................6-196.2.7 Width Detection Board ...............................................................6-206.2.8 Registration Mark Sensor ...........................................................6-216.2.9 Home Position Detector Switch .................................................6-226.2.10 Cam Board R ................................................................................6-246.2.11 Cam Board L .................................................................................6-256.2.12 Encoder Disk R .............................................................................6-266.2.13 Encoder Disk L .............................................................................6-276.2.14 Press Cover R ...............................................................................6-286.2.15 Press Cover L ................................................................................6-296.2.16 Press Unit R ..................................................................................6-306.2.17 Press Unit L ..................................................................................6-346.2.18 X Drive Belt ..................................................................................6-386.2.19 X Motor ........................................................................................6-416.2.20 Y Motor .........................................................................................6-446.2.21 Y Drive Belt Tension Arm ............................................................6-456.2.22 Y Drive Belt ..................................................................................6-496.2.23 Media Guide.................................................................................6-536.2.24 Cutting Mat ..................................................................................6-556.2.25 Cutting Mat Base .........................................................................6-566.2.26 LED Board R .................................................................................6-606.2.27 LED Board L ..................................................................................6-616.2.28 Main Board ..................................................................................6-636.2.29 Y-flexible Cable ............................................................................6-686.2.30 Drive Roller Shaft ........................................................................6-716.2.31 Pinch Roller Bush R .....................................................................6-756.2.32 Pinch Roller Bush L ......................................................................6-766.2.33 Pinch Roller ..................................................................................6-776.2.34 Carriage Assy ...............................................................................6-826.2.35 Fan Motor.....................................................................................6-866.2.36 Roll Media Stocker ......................................................................6-89

CE LITE-UM-251-9370 iv

7 ADJUSTMENT ........................................................... 7-17.1 Setting Values of the Main Board..................................7-17.2 Selecting Language & Unit of Length ...........................7-47.3 Upgrading the System Firmware ..................................7-5

8 SERVICE MODE ......................................................... 8-18.1 Self Diagnostic Test ........................................................8-18.2 Clear Setup Mode ...........................................................8-38.3 Self Test ...........................................................................8-58.4 Width Sensor Adjustment .............................................8-6

9 TROUBLESHOOTING ................................................. 9-19.1 The Plotter Doesn't Operate Even When Turned On ...9-19.2 Media Loading Operations ............................................9-29.3 Cutting Operations .........................................................9-39.4 Error Messages in GP-GL Command Mode ...................9-49.5 Error Messages in HP-GL Command Mode ...................9-59.6 ARMS Error Messages .....................................................9-69.7 Other Error Messages .....................................................9-9

10 Parts List .................................................................10-110.1 Outer Casing .................................................................10-110.2 Main Frame ...................................................................10-210.3 Main Board ....................................................................10-410.4 Motor .............................................................................10-510.5 Press Unit ......................................................................10-610.6 Tool Carriage.................................................................10-710.7 Roll Stocker ...................................................................10-8

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10.8 Wiring Harness .............................................................10-910.9 Other parts ....................................................................10-9

11 TARGET COMPONENTS FOR WEEE INSTRUCTION 11-1

CE LITE-UM-251-9370

1 INTRODUCTION

1-1

1 INTRODUCTION1.1 Main Specification

Item SpecificationCPU 32-bitConfiguration Grit RollingDriving system Stepping MotorMaximum Cutting Area*1 498 mm × 3 m (when using the carrier sheet: 508 × 707 mm)Precision Guaranteed Area (width × length)*1 478 mm × 1 m

Compatible Media Widths

Minimum 210 mm (A4, 8.27")Maximum 508 mm (20")

Standardized*2 JIS A2/A3/A4/B3/B4, ISO A2/A3/A4/B2/B3/B48.5"/11"/12"/15"/17"/20", 220 mm/320 mm/329 mm (equivalent to A3+)/500 mm

Number of Push Rollers 2Maximum Cutting Speed 500 mm/s (All directions) 18 levelsMaximum Acceleration 1.0 G (9.8 m/s2) (All direction) 2 levelsMaximum Cutting Force 2.1 N (210 gf) 26 levelsMechanical Resolution 0.025 mmProgram Step Size GP-GL: 0.1/0.05/0.025/0.01 mm, HP-GLTM *4: 0.025 mmRepeatability accuracy 0.1 mm or less/1 m*1

Number of Mountable Tools 1Type of Cutter Cemented Carbide BladeCompatible Pen Type Supported with the specifically designed pen adapter*3

Compatible Media for Cutting

Marking films (PVC/fluorescence/reflective) with a thickness of 0.1 mm or less, excluding high luminance reflective films

Interface USB 2.0 (Full Speed)Buffer Capacity 2 MB

Command Modes GP-GL/HP-GL*4 (switched with operation panel or automatically switched based on command)

LDC Display 4.3" color touch panelAutomatic Registration Mark Scanning*5

Available (ARMS 7.0), 4-point adjustment, Segment area adjustment, Multiple registration mark adjustment, Automatic registration mark detection, etc.

Features Simple Printing & Cutting (with media tilt adjustment), Offline Output, andBarcode Management Functions

Rated power supply 100 - 240 VAC dedicated adapter output, 24 VDC (2A)Power consumption 32 W or lessOperating environment 10 to 35˚C, 35 to 75% R.H. (No condensation)Conditions for guaranteed precision 16 to 32˚C, 35 to 70% R.H. (No condensation)

External dimensions (approximate) (W×D ×H) 784 × 227 × 164 mm (not including the Roll media stocker)

Weight (approximate) 8 kg (not including the Roll media stocker)

Compatible OS*6

Windows 10 (Home/Pro/Enterprise/Education)Windows 8.1 (Windows 8.1/Pro/Enterprise)Windows 8 (Windows 8/Pro/Enterprise)Windows 7 (Ultimate/Enterprise/Professional/Home Premium)MacOS X 10.6 to macOS 10.13 (MacOS X 10.6 is compatible with only Graphtec Studio)

Standard Software Graphtec Pro Studio, Graphtec Studio for Mac, Cutting Master 4, Windows Driver

Related Standards

Safety Standards UL/cUL/CE Markings

EMC Standards VCCI Class A/FCC Class A/CE marking (EN55032 etc.,)

1 INTRODUCTION

CE LITE-UM-251-9370 1-2

*1: Varies depending on the type of Graphtec-authorized film and the cutting conditions.*2: For non-standardized sizes, use the carrier sheet.*3: The specifically designed pen adapter (sold separately) is required. Three types of fixing screws to

support different diameter of a pen are included. Compatible pen diameters: 8.0 - 11.3 mm (there may be pens within this range that are not compatible)

*4: HP-GLTM is a registered trademark of the Hewlett-Packard Company in the United States.*5: There may be cases that registration marks cannot be detected depending on the color or texture of the

media.*6: Any OS for which support by the OS manufacturer has expired will not be applicable for support by

Graphtec either.

CE LITE-UM-251-9370

1 INTRODUCTION

1-3

1.2 External Dimensions

1.3 Supplies

Item Model No.Cutter Set (Standard Blade) PM-BS-001Cutter Set (Thick Blade) PM-BS-002Carrier Sheet (13-inch) PM-CM-003Pen Adapter PM-BH-001Cutting Mat PM-CR-001Cross Cutter PM-CC-001

CE LITE-UM-251-9370

2 PARTS NAMES and FUNCTIONS

2-1

2 PARTS NAMES and FUNCTIONS

Operation panel

Media set lever - rightCutter groove

Push rollerTool carriageMedia set lever - left

Media sensor

Roll media stocker

Power switch Power supply connector

USB memory-dedicated port USB interface

Push roller positioning guide

Front Guide

Tool holderPush roller Media holding roller (movable)

Operation panel ..................................Used to operate the device and configure various settings.

Media set lever - right .........................Used to fix (3 positions)/release the media by raising/lowering the

push roller. Adjust this lever position according to the width of the

media.

Media set lever-left .............................Used to fix/release the media by raising/lowering the push roller.

Push rollers ........................................Press the media to fix/move the media. Adjust the rollers position

according to the type and size of the media.

Push roller positioning guide ................... Indicates the position of the push rollers.

Tool carriage .......................................Drives the tool left/right and scans registration marks or bar code.

Tool holder ..........................................Holds the tool and drives it up/down.

Media holding roller (movable) ...........Holds down media to prevent low cutting quality and malfunction of

registration mark detection. Set them in the center or the most lifted

part of the media.

Media sensor ......................................Scans media.

Front guide .........................................Sets the media at the position of the indicated marking.

Roll media stocker ..............................Holds roll media.

Power switch ......................................Used to turn the power ON/OFF.

USB memory-dedicated port: .............Used to connect a USB memory for loading data.

USB interface .....................................Used to connect the device to a computer.

Power supply connector .....................Used to connect the power cable.

Cutter groove ......................................Used when trimming off a roll paper with a cross cutter.

CE LITE-UM-251-9370

3 OPERATION PANEL

3-1

3 Operation PanelThis section explains the types of screens and the function of buttons on the operation panel.

3.1 Screens and Functions of Buttons

HOME Screen

"Menu" button .........................Used to switch to the "MENU" screen.

"CONDITION NO. Selection" buttons ........ Used to select the CONDITION number.

"CONDITION" button..............Used to switch to the CONDITION setting screen.

"Copy" button ..........................Used to switch to the copy mode.

"Cut Test" button .....................Used to switch to the cut test screen.

"Home" button.........................Used to move the tool carriage to the home position.

"USB" button ...........................Used to switch to the menu for cutting from a USB memory.

Position key ............................Used to switch to the position key screen.

"Load Media" button ................... Used to switch to the Load Media screen.

"Unload Media" button ............... Used to unload media that has been loaded.

3 OPERATION PANEL

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Other Buttons

"Page" button ..........................Used to switch to the next page.

"Exit" button ............................Used to exit the current screen. When touched before the button in the same screen is touched, the screen changes to the previous screen without setting the items.

"Confirm" button......................Used to confirm settings.

"Execute" button .....................Used to execute settings.

"Origin" button.........................Used to set the current position as an origin point.

"Cutting Area" button ..............Used to display th cutting area of the media that has been loaded.

"OK" button .............................Used to confirm the position of the tool moved with the position keys.

"Stop" button ...........................Stops the cutting operation.

This screen is used to select setting items. Press the button to set.

Menu Selection Screen

Light blue indicates the selected setting.

Color of the Button

Press the white button to go to the input screen.

Light blue boxes display the current set value.

Input Buttons

Press the buttons to input a number.

Inputting a number

Scroll the drum to select a setting value.

Selecting from Drum

Select the item from the list.

Selecting from List Position Key

Move the tool carriage or media by pressing the key.

CE LITE-UM-251-9370

3 OPERATION PANEL

3-3

3.2 Menu Tree

[TOOL]

[SPEED]

[ACCELERATION]

[TANGENTIAL MODE]

[OVERCUT START]

[OVERCUT END]

[DISTANCE ADJUST]

HOME MENU

MENU pageTo

Next Page

[LOAD MEDIA]

Load the Media

[FORCE]

3 OPERATION PANEL

CE LITE-UM-251-9370 3-4

[3 PIECES]

Previous PageHOME

[SELECT FILE]

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3 OPERATION PANEL

3-5

[TOOL]

[ARMS]

[MODE 1]

[MODE 2]

[MODE 3]

[CHECK MARK SCAN ]

[SE NSOR OFFSET ADJ. ]

Next Page

MENU

3 OPERATION PANEL

CE LITE-UM-251-9370 3-6

[INTERFACE]

[ADVANCE]

[TEST]

Previous Page[AREA]

[MEDIA]

MENU

CE LITE-UM-251-9370

4 RECOMMENDED PARTS LIST

4-1

4 RECOMMENDED PARTS LISTNo. Part No. Part Name Q'ty Remarks1 U792000810 LCD, CE LITE-50 12 U621730403 Pinch Roller 2 Left and Right3 U621730412 Pinch Roller Holder 2 Left and Right4 U694602521 Y Flexible Cable, FFC506301A 15 U684507420 Fan Motor, Left 16 U684507430 Fan Motor, Center 17 U684507440 Fan Motor, Right 18 U561080030 Paper Sensor, PS124GD1 19 U792000780 LED Board, L 1

10 U792000790 LED Board, R 111 U792000700 Main Board, CE-LITE 112 U684507400 X Motor 113 U684507410 Y Motor 114 U792000770 Cam Sensor Board 2 Left and Right15 U792000820 Carriage Assy 116 U792000760 Pen Board 117 U792000800 Width Detection Board 118 U684507451 Registration Mark Sensor 119 U561630082 Detector Switch, JPS1220-0101 120 PM-CR-001 Cutting Mat 1 Supply Part

CE LITE-UM-251-9370

5 LIST OF TOOLS

5-1

5 LIST OF TOOLS5.1 ToolsNo. Adjustment Item Jig Tool1 Firmware update PC, USB I/F cable2 X drive belt tension adjustment 0.5 mm spacer Push-pull gauge (2 kg)3 Replacing the Y-flexible cable Ruler4 Replacing the X motor 0.5 mm spacer

5.2 Greasing and Gluing PointsNo. Grease or Glue Point Grease or Glue Name Application Quantity1 X drive belt

SUMITEC 305 Suitable quantity2 Y drive belt3 Y drive pulley4 Press unit L/R5 Cam shaft L/R6 X drive pulley screw TB1401B Suitable quantity7 Y drive belt tension arm TP screw8 Pinch roller shaft SANKOL CFD-5010-Z Suitable quantity

CE LITE-UM-251-9370

6 DISASSEMBLY AND REASSEMBLY

6-1

6 DISASSEMBLY AND REASSEMBLYCAUTIONBe sure to spread a mat on the table when placing the surface other than the bottom of CE LITE-50 down.

The paint on the edge of the CE LITE-50 may be peeled off.

6.1 Exterior Parts

6.1.1 Right Side Cover

How to detach the right side cover(1) Remove the three M3L6 binding head screws and the two M3L8 self-tapping screws holding the

right side cover.

M3L6 binding head screws

M3L8 self-tapping screwM3L6 binding head screw

M3L8 self-tapping screw

(2) Slightly pull apart the right side cover, and then open the rear side.


CE LITE-UM-251-9370 6-2

(3) Remove the M3L6 binding head screw to detach the shield.

(4) Unlock the connector of the LCD to disconnect the flexible cable.

M3L6 binding head screw Flexible cable connector

(5) Detach the right side cover.

How to detach the LCD(1) Remove the two M3L8 self-tapping screws holding the right side panel, and then detach the right

side panel.

M3L8 self-tapping screws

(2) Detach the LCD from the right side cover.

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6-3

How to reinstall the right side cover(1) Connect the flexible cable of the LCD to the main board.

(2) Tighten the M3L6 binding head screw to hold the shield.

M3L6 bind head screw Flexible cable connector lock

(3) Attach the right side cover so that the flexible cable and shield pass through the notch on the right

side cover.


CE LITE-UM-251-9370 6-4

(4) Align the LCD with the four guide ribs on the right side cover.

(5) Insert the two hooks on the back side of the panel into the right side cover, and then tighten the

two M3L8 binding head screws to hold the right side panel.

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6.1.2 Left Side Cover

How to detach the left side cover(1) Remove the three M3L6 binding head screws and the two M3L8 self-tapping screws holding the

left side cover, and then detach the left side cover.


M3L6 binding head screw



(2) To detach the left side panel, remove the two M3L8 self-tapping screws.


How to reinstall the left side cover(1) Reattach the left side cover in the reverse order in which it was detached.


CE LITE-UM-251-9370 6-6

6.1.3 Top Cover

How to detach the top cover(1) Detach the right side cover (See subsection 6.1.1.).

(2) Detach the left side cover (See subsection 6.1.2.).

(3) Remove the six M3L4 binding head screws holding the top cover, and then detach the top cover.



How to reinstall the top cover(1) Reattach the top cover in the reverse order in which it was detached.

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6-7

6.1.4 Cross Cut Base

How to detach the cross cut base(1) Detach the right side cover (See subsection 6.1.1.).


(3) Remove the three M3L6 self-tapping screws holding the cross cut base, and then detach the cross

cut base.


How to reinstall the cross cut base(1) Reattach the cross cut base in the reverse order in which it was detached.


CE LITE-UM-251-9370 6-8

6.1.5 Bottom Cover

How to detach the bottom cover(1) Detach the right side cover (See subsection 6.1.1.).


(3) Detach the cross cut base (See subsection 6.1.4.).

(4) Remove the six M3L6 sems screws and the two M3L6 self-tapping screws holding the bottom

cover, and then detach the bottom cover.

M3L6 sems screws


How to reinstall the bottom cover(1) Reattach the bottom cover in the reverse order in which it was detached.

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6.1.6 Front Guide

How to detach the front guide(1) Detach the right side cover (See subsection 6.1.1.).



(4) Detach the bottom cover (See subsection 6.1.5.).

(5) Remove the three M3L6 binding head screws holding the front guide, and then detach the front

guide.



CE LITE-UM-251-9370 6-10

How to reinstall the front guide(1) Reattach the front guide in the reverse order in which it was detached.

Attach the front guide aligning to the three guide bosses and confirm that the seven tabs are

engaged with the frame.

Guide boss

Tabs should be engaged with the frame.

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6-11

6.1.7 Rear Guide

How to detach the rear guide(1) Detach the right side cover (See subsection 6.1.1.).




(5) Remove the three M3L6 binding head screws holding the rear guide, and then detach the rear

guide.


How to reinstall the rear guide(1) Reattach the rear guide in the reverse order in which it was detached.

Attach the rear guide aligning to the three guide bosses and confirm that the nine tabs are

engaged with the frame.

Rectangle hole on the frame Tab


CE LITE-UM-251-9370 6-12

6.2 Mechanical Parts

6.2.1 Y-flexible Cable Cover

How to detach the Y-flexible cable cover(1) Detach the right side cover (See subsection 6.1.1.).


(3) Detach the top cover (See subsection 6.1.3.).

(4) Remove the two M3L6 binding head screws holding the Y-flexible cable cover, and then detach the

Y-flexible cable cover.


How to reinstall the Y-flexible cable cover(1) Reattach the Y-flexible cable cover in the reverse order in which it was detached.

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6-13

6.2.2 Y-flexible Cable Guard

How to detach the Y-flexible cable guard(1) Detach the right side cover (See subsection 6.1.1.).



(4) Detach the Y-flexible cable cover (See subsection 6.2.1.).

(5) Remove the Y-flexible cable which is stuck on the Y-flexible cable guard.

(6) Remove the four M3L6 binding head screws holding the Y-flexible cable guard, and then detach

the Y-flexible cable guard.



CE LITE-UM-251-9370 6-14

How to reinstall the Y-flexible cable guard(1) Loosen the M3L6 TP head screw holding the Y drive belt tension arm.

Left side frame M3L6 TP head screw

(2) Tighten the M3L6 TP head screw while pushing the Y drive belt tension arm in the direction of the

arrow to loosen the Y drive belt as shown in the figure.

(3) Reattach the Y-flexible cable guard to the frame.

(4) Loosen the M3L6 TP head screw holding the Y drive belt tension arm. Re-tighten the M3L6 TP

head screw after the Y belt tension is automatically adjusted by the Y belt tension spring.

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6-15

(5) Move the carriage to the left end.

Fix the Y-flexible cable with double-sided tapes at a position where the left edge of the Y-flexible

cable is within the range as shown in the picture below.

Confirm that the left edge of the cable is within this range.

300 mm from the right edge

Fix the Y-flexible cable at the two positions as shown below.

(6) Reattach the other parts in the reverse order in which they were detached.


CE LITE-UM-251-9370 6-16

6.2.3 Paper Sensor

How to detach the paper sensor(1) Detach the right side cover (See subsection 6.1.1.).




(5) Detach the front guide (See subsection 6.1.6.).

(6) Remove the M3L12 binding head screw holding the paper sensor, and then detach the paper

sensor.


(7) Disconnect the cable from the paper sensor.

How to reinstall the paper sensor(1) Reattach the paper sensor in the reverse order in which it was detached.

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6-17

6.2.4 Support Rollers

How to detach the support rollers(1) Detach the right side cover (See subsection 6.1.1.).




(5) Remove the two M3L6 binding head screws holding the support roller bracket, and then detach the

bracket.

Bottom M3L6 binding head screws

(6) Remove the two M3L8 flat head screws holding the support rollers, and then detach the support

rollers.

M3L8 flat head screws

Support roller bracket

Support rollers

How to reinstall the support roller(1) Reattach the support rollers in the reverse order in which they were detached.


CE LITE-UM-251-9370 6-18

6.2.5 Carriage cover

How to detach the carriage cover(1) Detach the right side cover (See subsection 6.1.1.).



(4) Release the three hooks of the carriage cover, and pull up the carriage cover while holding the

hooks.

Hooks

How to reinstall the carriage cover(1) Align the ribs of the carriage cover with the notches of the carriage, and then reattach the carriage

cover straightly from the top.

Confirm the hooks and positioning pins are engaged with the carriage firmly.

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6-19

6.2.6 Pen Board

How to detach the pen board(1) Detach the right side cover (See subsection 6.1.1.).



(4) Detach the carriage cover (See subsection 6.2.5.).

(5) Disconnect the all cables from the pen board.

(6) Remove the M3L6 self-tapping screw holding the pen board, and then detach the pen board.


Pen board

How to reinstall the pen board(1) Reattach the pen board in the reverse order in which it was detached.


CE LITE-UM-251-9370 6-20

6.2.7 Width Detection Board

How to detach the width detection board(1) Detach the right side cover (See subsection 6.1.1.).




(5) Detach the pen board (See subsection 6.2.6.).

(6) Disconnect the cable from the width detection board.

(7) Remove the M3L6 self-tapping screw holding the width detection board, and then detach the width

detection board.


Width detection board

How to reinstall the width detection board(1) Reattach the width detection board in the reverse order in which it was detached.

CAUTIONBe careful not to tilt the width detection board forward when installing.

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6-21

6.2.8 Registration Mark Sensor

How to detach the registration mark sensor(1) Detach the right side cover (See subsection 6.1.1.).




(5) Detach the pen board (See subsection 6.2.6.).

(6) Detach the width detection board (See subsection 6.2.7.).

(7) Disconnect the cable from the registration mark sensor.

(8) Pull out the registration mark sensor slowly.

Registration mark sensor

How to reinstall the registration mark sensor(1) Reattach the registration mark sensor in the reverse order in which it was detached.


CE LITE-UM-251-9370 6-22

6.2.9 Home Position Detector Switch

How to detach the home position detector switch(1) Detach the right side cover (See subsection 6.1.1.).




(5) Detach the Y-flexible cable guard (See subsection 6.2.2.).

(6) Remove the M2L10 self-tapping screw holding the home position detector switch, and then detach

the home position detector switch.


Rear side of tool carriage

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6-23

How to reinstall the home position detector switch(1) Reattach the home position detector switch to the tool carriage.

(2) Loosen the M3L6 TP head screw holding the Y drive belt tension arm.

Left side of frame M3L6 TP head screw



(4) Reattach the Y-flexible cable guard to the frame.





CE LITE-UM-251-9370 6-24

6.2.10 Cam Board R

How to detach the cam board R(1) Detach the right side cover (See subsection 6.1.1.).

(2) Remove the M3L6 self-tapping screw holding the cam board R, and then detach the cam board R.


(3) Disconnect the cable from the cam board R.

How to reinstall the cam board R(1) Reattach the cam board R in the reverse order in which it was detached.

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6-25

6.2.11 Cam Board L

How to detach the cam board L(1) Detach the left side cover (See subsection 6.1.2.).

(2) Remove the M3L6 self-tapping screw holding the cam board L, and then detach the cam board L.


(3) Disconnect the cable from the cam board L.

How to reinstall the cam board L(1) Reattach the cam board L in the reverse order in which it was detached.

Route the cable through the hook and the cable clamper as shown in the picture below.

Cable clamper

Hook


CE LITE-UM-251-9370 6-26

6.2.12 Encoder Disk R

How to detach the encoder disk R(1) Detach the right side cover (See subsection 6.1.1.).

(2) Detach the cam board R (See subsection 6.2.10.).

(3) Remove the M3L6 self-tapping screw holding the encoder disk R, and then detach the encoder

disk R.


How to reinstall the encoder disk R(1) Align the notch of the encoder disk with the rib of the camshaft.

(2) Tighten the M3L6 self-tapping screw to hold the encoder disk R.


CE LITE-UM-251-9370


6-27

6.2.13 Encoder Disk L

How to detach the encoder disk L(1) Detach the left side cover (See subsection 6.1.2.).

(2) Detach the cam board L (See subsection 6.2.11.).

(3) Remove the M3L6 self-tapping screw holding the encoder disk L, and then detach the encoder

disk L.


How to reinstall the encoder disk L(1) Align the notch of the encoder disk with the rib of the camshaft.

(2) Tighten the M3L6 self-tapping screw to hold the encoder disk L.



CE LITE-UM-251-9370 6-28

6.2.14 Press Cover R

How to detach the press cover R(1) Detach the right side cover (See subsection 6.1.1.).


(3) Detach the encoder disk R (See subsection 6.2.12.).

(4) Remove the three M3L6 binding head screws holding the press cover R, and then detach the

press cover R.


How to reinstall the press cover R(1) Reattach the press cover R in the reverse order in which it was detached.

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6.2.15 Press Cover L

How to detach the press cover L(1) Detach the left side cover (See subsection 6.1.2.).


(3) Detach the encoder disk L (See subsection 6.2.13.).

(4) Remove the three M3L6 binding head screws holding the press cover L, and then detach the press

cover L.


How to reinstall the press cover L(1) Reattach the press cover L in the reverse order in which it was detached.


CE LITE-UM-251-9370 6-30

6.2.16 Press Unit R

How to detach the press unit R(1) Detach the right side cover (See subsection 6.1.1.).



(4) Detach the press cover R (See subsection 6.2.14.).

(5) Detach the cam lever.

Remove the cam lever at 0 position (raised)

(6) Detach the camshaft.

(7) Detach the press unit R.

Press unit R

Cam shaft

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How to disassemble the press unit R(1) Push down and rotate the press hold to go under the groove of the press box to detach.

Press hold

Press box

(2) Remove the spacer from the press box.

Spacer

(3) Remove the bearing and the spring from the press hold.

Bearing


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How to reassemble the press unit R(1) Apply SUMITEC 305 to the press hold sliding area part on the press box.

Apply SUMITEC 305 to the both sides of the press box.

Press box

Press hold sliding area

(2) Reassemble the press unit R in the reverse order in which it was disassembled.

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How to reinstall the press unit R(1) Firmly fit the drive roller shaft to the bearing of the press unit R, and then reattach the press unit R

to the frame aligning to the notch.

(2) Spread a suitable amount of SUMITEC 305 to the camshaft and the top of the press unit as shown

below.

(3) Reattach the camshaft to the frame with its D-cut surface facing up, and then reattach the cam

lever to the camshaft.

D-cut surface upCam lever lowered

Camshaft R.

(4) Tighten the three M3L6 binding head screws to hold the press cover R.



CE LITE-UM-251-9370 6-34

6.2.17 Press Unit L

How to detach the press unit L(1) Detach the left side cover (See subsection 6.1.2.).



(4) Detach the press cover L (See subsection 6.2.15.).

(5) Detach the cam lever.

Remove the cam lever at 0 position (raised)

(6) Detach the camshaft from the frame.

(7) Detach the press unit L.

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How to disassemble the press unit L(1) Push down and rotate the press hold to go under the groove of the press box to detach.

Press hold

Press box

(2) Remove the bearing and the spring from the press hold.

Bearing


CE LITE-UM-251-9370 6-36

How to reassemble the press unit L(1) Apply SUMITEC 305 to the press hold sliding area on the press box.

Apply SUMITEC 305 to the both sides of the press box.

Press box

Press hold sliding area

(2) Reassemble the press unit L in the reverse order in which it was disassembled.

How to reinstall the press unit L(1) Firmly fit the drive roller shaft to the bearing of the press unit R, and then reattach the press unit R

to the frame aligning to the notch.

(2) Spread a suitable amount of SUMITEC 305 to the camshaft and the top of the press unit as shown

below.

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(3) Reattach the camshaft to the frame with its D-cut surface facing up, and then reattach the cam

lever to the camshaft.

D-cut surface up

Cam lever lowered

Cam shaft L

(4) Tighten the three M3L6 binding head screws to hold the press cover L.


(6) Route the cam board’s cable through the hook and the cable clamper as shown in the picture

below.

Cable clamper

Hook


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6.2.18 X Drive Belt

How to detach the X drive belt(1) Detach the left side cover (See subsection 6.1.2.).



(4) Detach the press cover L. (See subsection 6.2.15.).

(5) Loosen the three M4L6 binding head screws holding the X motor bracket.


(6) Remove the M3L6 binding head screw holding the X drive pulley, and then detach the X drive

pulley.

(7) Remove the X drive belt from the X drive pulley.

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How to reinstall the X drive belt(1) Apply a suitable amount of grease to the three places on the inside of the X drive belt.

(2) Reattach the X drive belt to the X drive pulley and the X motor pulley.

X motor pulley

(3) Spread a suitable quantity of TB1401B on the M3L6 binding head screw holding the X drive pulley,

and then tighten the screw to fix the X drive pulley.

(4) Insert the spacer (0.5 mm) between the X motor bracket and the frame to secure the space.


CE LITE-UM-251-9370 6-40

(5) Pull the X motor bracket by a force gauge with a 1.8 kg to 2.0 kg force, and then tighten the M4L6

binding head screws to fix the X motor bracket.

Attach the force gauge here

1.8 kg to 2.0 kg force

(6) Remove the spacer.


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6.2.19 X Motor

How to detach the X motor(1) Detach the right side cover (See subsection 6.1.1.).







(8) Detach the X drive pulley (See subsection 6.2.18.).

(9) Remove the three M4L6 binding head screws holding the X motor bracket, and then detach the X

motor bracket.


(10) Disconnect the cable from the X motor.

(11) Remove the two M3L6 binding head screws holding the X motor, and then detach the X motor.



CE LITE-UM-251-9370 6-42

How to reinstall the X motor(1) Reattach the X motor to the X motor bracket with two M3L6 binding head screws.

(2) Connect the cable to the X motor.

(3) Attach the X motor bracket to the frame, and then temporally tighten the three M4L6 binding head

screws.

(4) Reattach the X drive belt to the X drive pulley and the X motor pulley.

X motor pulley

(5) Spread a suitable quantity of TB1401B on the M3L6 binding head screw holding the X drive pulley,

and then tighten the screw to fix the X drive pulley.


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(8) Remove the spacer. Reattach other parts in the reverse order in which they were detached.


CE LITE-UM-251-9370 6-44

6.2.20 Y Motor

How to detach the Y motor(1) Detach the right side cover (See subsection 6.1.1.).

(2) Remove the two M3L6 binding head screws holding the Y motor shield, and then detach the Y

motor shield.


Y Motor Shield

(3) Remove the two M3L6 binding head screws holding the Y motor, and then detach the Y motor.


(4) Disconnect the cable from the Y motor.

How to reinstall the Y motor(1) Reattach the Y motor in the reverse order in which it was detached.

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6.2.21 Y Drive Belt Tension Arm

How to detach the Y drive belt tension arm(1) Detach the right side cover (See subsection 6.1.1.).








M3L6 TP head screw

(8) Remove the two M2L5 self-tapping screws holding the Y drive belt guard, and then detach the Y

drive belt guard from the back of the tool carriage.


Y drive belt guard


CE LITE-UM-251-9370 6-46

(9) Remove the Y drive belt from the tool carriage.

(10) Remove the M3L6 TP head screw holding the Y drive belt tension arm.

M3L6 TP head screw

Spring

(11) Detach the spring from the Y drive belt tension arm.

(12) Detach the E-ring, and then pull down the shaft from the bottom of the Y drive belt tension bracket.

E-ring

Y tension shaft

(13) Detach the Y drive belt tension arm from the bracket.

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(14) Detach the E-ring and the Y drive belt tension arm shaft.

Y drive belt tension arm shaft

(15) Detach the Y drive belt, Y idler pulley, bearing, and washers from the Y drive belt tension arm.

Y idler pulley

BearingWasher


CE LITE-UM-251-9370 6-48

How to reinstall the Y drive belt tension arm(1) Reassemble the Y drive belt tension arm.

(2) Attach the Y drive belt tension arm to the bracket, and then pass the Y drive belt through the Y

drive belt tension arm.

(3) Attach the spring to the Y drive belt tension arm and the frame.

(4) Temporarily tighten the M3L6 TP head screw while pushing the Y drive belt tension arm in the

direction of the arrow as shown in the picture below.

M3L6 TP head screw

(5) Insert the both ends of the Y drive belt to the notch of the tool carriage.

(6) Attach the Y drive belt guard to the tool carriage.

(7) Attach the Y-flexible cable guard to the frame.

(8) Remove the M3L6 TP head screw holding the Y drive belt tension arm to adjust the Y belt tension

automatically.

(9) Re-tighten the M3L6 TP head screw after spreading a suitable quantity of TB1401B on the screw.


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6.2.22 Y Drive Belt

How to detach the Y drive belt(1) Detach the right side cover (See subsection 6.1.1.).






M3L6 TP head screw




CE LITE-UM-251-9370 6-50

(8) Remove the two M2L5 self-tapping screws holding the Y drive belt guard, and then detach the Y

drive belt guard from the back of the tool carriage.


Y drive belt guard

(9) Remove the Y drive belt from the tool carriage.

(10) Remove the Y drive belt from the Y motor bracket and the Y drive belt tension arm.

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How to reinstall the Y drive belt(1) Pass the Y drive belt through the Y drive pulley and the Y idler pulley.

(2) Spread a suitable quantity of SUMITEC 305 on the Y drive pulley.

(3) Insert the Y drive belt into the notches on the back of the carriage with putting its ends together as

shown in the picture below.

Put the ends of the Y drive belt together

(4) Fix the Y drive belt to the tool carriage with the Y drive belt guard.


(6) Re-tighten the M3L6 TP head screw after the Y belt tension is automatically adjusted by the Y belt

tension spring.

(7) Move the tool carriage to the right side, and then spread a suitable quantity of SUMITEC 305 on

the two areas of the Y drive belt.

Rear side


CE LITE-UM-251-9370 6-52

(8) Move the tool carriage to the left side, and then spread a suitable quantity of SUMITEC 305 on the

two areas of the Y drive belt.

Rear Side

(9) Loosen and re-tighten the M3L6 TP head screw while pushing the Y drive belt tension arm in the

direction of the arrow to loosen the Y drive belt again.

(10) Attach the Y-flexible cable guard to the frame.




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6.2.23 Media Guide

How to detach the media guide(1) Detach the right side cover (See subsection 6.1.1.).





(6) Detach the press unit R (See subsection 6.2.16.).





(11) Detach the press unit L (See subsection 6.2.17.).

(12) Remove the four M2.6L10 self-tapping screws on the both sides of the frame, and then detach the

four spacers.

M2.6L10 self-tapping screws

(13) Detach the media guide.


CE LITE-UM-251-9370 6-54

(14) Remove the five M3L8 self-tapping screws holding the media guide handle, and then detach the

media guide handle from the media guide.


How to reinstall the media guide(1) Reattach the media guide in the reverse order in which it was detached.

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6.2.24 Cutting Mat

How to detach the cutting mat(1) Peel off the cutting mat from the right side.

How to reinstall the cutting mat(1) Clean the surface of the cutting mat base where the cutting mat was attached.

(2) Attach the new cutting mat to the cutting mat base aligning to the left and bottom edge of the

groove.


CE LITE-UM-251-9370 6-56

6.2.25 Cutting Mat Base

How to detach the cutting mat base(1) Detach the right side cover (See subsection 6.1.1.).




(5) Detach the rear guide (See subsection 6.1.7.).

(6) Loosen the two M3L6 binding head screws holding the main board bracket.

(7) Remove the four M3L6 self-tapping screws holding the cutting mat base to the frame.


(8) Disconnect the cables from the LED board L and LED board R.

LED board

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(9) Remove the two M3L6 binding head screws holding the cutting mat base, and then detach the

cutting mat base from the right side.

M3L6 binding head screwM3L6 binding head screw

How to disassemble the cutting mat base(1) Remove the two M3L6 binding head screws and the eight M3L6 self-tapping screws holding the

cutting mat base plate, and then detach the cutting mat base plate.


CE LITE-UM-251-9370 6-58

(2) Remove the two M2L4 self-tapping screws holding the LED boards, and then detach the LED

boards from both sides of the cutting mat base.


(3) Remove the four M2L3 binding head screws holding the light bar holders on both sides of the

cutting mat base, and then detach the light bar holders.


(4) Detach the light bar from the cutting mat base.

(5) Remove the M2L5 self-tapping screw holding the light bar holder, and then detach the light bar.

Light bar holder M2L5 self-tapping screw

Front Rear

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How to reinstall the cutting mat base(1) Reattach the light bar holder to the cutting mat base.

(2) Place the light bar aligning its center to the light bar holder, and then push it until it clicks.

(3) Reassemble the other parts of the cutting mat base.

(4) Insert the cutting mat base from the right side, and then temporarily tighten both sides of the M3L6

binding head screws.

M3L6 binding head screwM3L6 binding head screw

(5) Tighten the four M3L6 self-tapping screws on the bottom while pressing the center of the cutting

mat base to eliminate a gap.



CE LITE-UM-251-9370 6-60

6.2.26 LED Board R

How to detach the LED board R(1) Detach the right side cover (See subsection 6.1.1.).




(5) Disconnect the cable from the LED board R.

(6) Remove the M2L4 self-tapping screw holding the LED board R, and then detach the LED board R

horizontally.


How to reinstall the LED board R(1) Insert the LED horizontally into the hole on the cutting mat base.

(2) Tighten the M2L4 self-tapping screw to fix the LED board R.


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6.2.27 LED Board L

How to detach the LED board L(1) Detach the left side cover (See subsection 6.1.2.).






(7) Disconnect the cable from the LED board L.

(8) Remove the M2L4 self-tapping screw holding the LED board L, and then detach the LED board L

horizontally.

How to reinstall the LED board L(1) Insert the LED horizontally into the hole on the cutting mat base.

(2) Tighten the M2L4 self-tapping screw to fix the LED board L.


CE LITE-UM-251-9370 6-62






(5) Remove the spacer. Reattach the other parts in the reverse order in which they were detached.

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6.2.28 Main Board

How to detach the main board(1) Detach the right side cover (See subsection 6.1.1.).





(6) Pull out the outside clamps from the frame.

(7) Release the cables from the three cable clamps.

Release the cables

Pull out the clamps

(8) Remove the two M3L6 binding head screws holding the main board bracket.



CE LITE-UM-251-9370 6-64

(9) Disconnect the X motor cable and Y motor cable from the main board.

X motor cable connector

Y motor cable connector

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(10) Slide out the main board bracket to the right side.

(11) Remove the four M3L6 binding head screws holding the main board upper bracket, and then

detach the main board upper bracket.


(12) Remove the M3L6 binding head screw holding the power switch, and then detach the power switch

from the main board upper bracket.



CE LITE-UM-251-9370 6-66

(13) Disconnect the all cables from the main board.

Y motor

X motor

Fan, Right

Fan, Left

Fan, Center

Encoder, L Encoder, R Y-flexible cable

LED board, R

LED board, L

Paper sensor

(14) Remove the four M3L6 binding head screws holding the main board, and then detach the main

board from the lower bracket.


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How to reinstall the main board(1) Attach the main board to the lower bracket.

(2) Connect the cables other than the X motor and Y motor cable to the main board.

(3) Attach the upper bracket and the power switch.

(4) Reattach the main board bracket to the frame carefully not to get the cables caught, and then

tighten the two M3L6 binding head screws.

(5) Connect the X motor and Y motor cables to the main board.

(6) Clamp the extra length of the cable.



CE LITE-UM-251-9370 6-68

6.2.29 Y-flexible Cable

How to detach the Y-flexible cable(1) Detach the right side cover (See subsection 6.1.1.).





(6) Remove the Y-flexible cable which is stuck on the Y-flexible cable guard and the carriage assembly,

and then disconnect the Y-flexible cable from the pen board.

(7) Detach the main board bracket.

(8) Detach the Y-flexible cable which is stuck to the Y motor bracket, and then disconnect the Y-flexible

cable from the main board.

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How to reinstall the Y-flexible cable(1) Reattach the Y-flexible cable in the reverse order in which it was detached.

(2) Move the carriage to the left end. Fix the Y-flexible cable with double-sided tapes at a position

where the left edge of the Y-flexible cable is within the range as shown in the picture below.

Confirm that the left edge of the cable is within this range.

300 mm from the right edge

Fix the Y-flexible cable at the positions as shown below.



CE LITE-UM-251-9370 6-70

How to fold the Y-flexible cable

Printed

Printed

Not printed

Not printed

48 mm ± 1 mm

2 mm

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6-71

6.2.30 Drive Roller Shaft

How to detach the drive roller shaft(1) Detach the right side cover (See subsection 6.1.1.).











(12) Detach the X motor (See subsection 6.2.19.).







(19) Disconnect the cable from the LED board L.

(20) Remove the M3L6 binding head screw holding the left side of the X assy guard.


(21) Detach the pinch roller bush L (See subsection 6.2.32.).


CE LITE-UM-251-9370 6-72

(22) Remove the two M2.6L10 self-tapping screws and spacers holding the left side of the media guide.


(23) Remove the E-ring holding the drive roller shaft on the right side frame to detach the washer and

the bearing.

(24) Remove the Y drive belt (See subsection 6.2.22.).

(25) Remove the M3L6 TP head screw holding the upper slide shaft on the right side frame.

(26) Remove the two M3L6 TP head screws holding the slide shafts on the left side of the frame.

On the right frame, remove the screw of the upper slide shaft.

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(27) Remove the four M4L6 binding head screws holding the left side frame, and then detach the left

side frame.


(28) Pull the upper slide shaft to the left to detach from the tool carriage.

(29) Detach the drive roller shaft from the left side.


CE LITE-UM-251-9370 6-74

How to reinstall the drive roller shaft

CAUTIONBe sure to work on a flat surface such as a level block when reattaching the side frame.

(1) Attach the drive roller shaft to the right side frame, and then fix it with the bearing, washer, and

E-ring.

(2) Insert the upper slide shaft to the carriage so that the D-cut surface is on the left side, and then fix

it with the M3L6 TP head screw to the right side frame.

(3) Align the two bosses with the holes in the left side frame, and fix the left side frame with four M4L6


Be sure to fit the slide shafts to the left side frame firmly.

Make the D-cut surface positioned forward

(4) Tighten the M3L6 TP head screws to fix the slide shafts to the left side frame.

(5) Apply an appropriate amount of SANKOL CFD-5010-Z to the entire slide shafts.


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6-75

6.2.31 Pinch Roller Bush R

How to detach the pinch roller bush R(1) Detach the right side cover (See subsection 6.1.1.).





(6) Raise the cam lever.

(7) Detach the E-ring holding the pinch roller bush R, and then detach the pinch roller bush R.

How to reinstall the pinch roller bush R(1) Reattach the pinch roller bush R in the reverse order in which it was detached.

Attach the right pinch roller bush with its notch facing down.


CE LITE-UM-251-9370 6-76

6.2.32 Pinch Roller Bush L

How to detach the pinch roller bush L(1) Detach the left side cover (See subsection 6.1.2.).







(8) Raise the cam lever.

(9) Detach the E-ring holding the pinch roller bush L, and then detach the pinch roller bush L.

How to reinstall the pinch roller bush L(1) Reattach the pinch roller bush L in the reverse order in which it was detached.

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6.2.33 Pinch Roller

How to detach the pinch roller(1) Detach the right side cover (See subsection 6.1.1.).


















(19) Remove the cable from the LED board L.

(20) Remove the M3L6 binding head screw holding the left side of the X assy guard.



(22) Detach the pinch roller bush R (See subsection 6.2.31.).


CE LITE-UM-251-9370 6-78







CE LITE-UM-251-9370


6-79


side frame.


(28) Pull the upper slide shaft to the left to detach from the tool carriage.

(29) Detach the pinch roller from the pinch roller shaft.

Be sure to move the pinch roller while pushing the PUSH button.

Keep pushing while moving


CE LITE-UM-251-9370 6-80

How to disassemble the pinch roller(1) Twist the pinch roller and the pinch roller holder in the reverse direction, and then detach the pinch

roller from the pinch roller holder.

How to reassemble the pinch rollers(1) Insert the pinch roller to the pinch roller holder.

(2) Twist the pinch roller and the pinch roller holder until the boss on the pinch roller fits into the hole

on the pinch roller holder

How to reattach the pinch rollers


(1) Clean the pinch roller shaft, and then apply an appropriate amount of SANKOL CFD-5010-Z to the

entire shaft.

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6-81

(2) Attach the pinch roller to the pinch roller shaft in the correct direction.

Pinch roller, left Pinch roller, right

(3) Insert the upper slide shaft to the carriage so that the D cut surface is on the left side, and then fix







(6) Fix the pinch roller shaft to the left side frame with the pinch roller bush L and the E-ring.



CE LITE-UM-251-9370 6-82

6.2.34 Carriage Assy

How to detach the carriage assy(1) Detach the right side cover (See subsection 6.1.1.).














(15) Remove the cable from the LED board L.

(16) Remove the M3L6 binding head screw holding the X assy guard on the left side.


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CE LITE-UM-251-9370 6-84


side frame.


(23) Pull the upper slide shaft to the left to detach from the carriage assy.

(24) Slide the carriage assy to the left to detach.

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How to reattach the carriage assy


(1) Reattach the carriage assy to the slide shaft.

(2) Insert the upper slide shaft to the carriage so that the D cut surface is on the left side, and then fix







(5) Apply an appropriate amount of SANKOL CFD-5010-Z to the entire slide shafts.



CE LITE-UM-251-9370 6-86

6.2.35 Fan Motor

How to detach the fan motor(1) Detach the right side cover (See subsection 6.1.1.).




(5) Detach the front cover (See subsection 6.1.6.).

(6) Pull out the outside clamps from the frame.


Release the cables

Pull out the clamps

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(8) Disconnect the X motor cable from the main board.


Y motor cable connector

(9) Detach the main board bracket from the frame.

(10) Disconnect the cable from the main board.

Fan, Right

Fan, Left

Fan, Center


CE LITE-UM-251-9370 6-88

(11) Remove the two M3L25 binding head screws, and then detach the fan motor.


How to reinstall the fan motor(1) Reattach the fan motor in the reverse order in which it was detached.

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6.2.36 Roll Media Stocker

How to disassemble the roll media stocker(1) Remove the M4L16 coin screw holding the stocker bracket, and then detach the stocker bracket.

M4L16 coin screw

Stocker bracket

M4 hexagon nut



Stocker roller

Stocker roller

(2) Remove the two M4L16 flat head screws holding the stocker rollers, and then detach the stocker

rollers.

How to reassemble the roll media stocker(1) Reassemble the roll media stocker in the reverse order in which it was detached.

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7 ADJUSTMENT

7-1

7 ADJUSTMENT7.1 Setting Values of the Main BoardYou can check, read, and write the factory settings of the main board with the adjustment tool.

Save the setting values before replacing the main board and write the values on the new main board.

(1) Turn on the CE LITE-50.

(2) Set a paper to the device.

(3) Connect the PC and the CE LITE-50 via the USB cable.

(4) Double-click the adjustment tool ( CE LITE-50 ADJ. Tool ) to run.

(5) Click “Get current ADJ. value” on the tool.

7 ADJUSTMENT

CE LITE-UM-251-9370 7-2

(6) The setting values are read and displayed on the adjustment tool.

(7) Click “Save .txt” to save the setting values.

The setting values are saved as a text file in the folder of the adjustment tool.

(8) After replacing the main board, turn on the CE LITE-50 and connect it to the PC.


(10) Double-click to run the adjustment tool.

CE LITE-UM-251-9370

7 ADJUSTMENT

7-3

(11) Click “Load .txt” and open the saved file.

(12) The setting values are displayed on the adjustment tool.

(13) Click “Set ADJ. Value” to write the setting values to CE LITE-50.

(14) Close the adjustment tool and turn off the CE LITE-50.

7 ADJUSTMENT

CE LITE-UM-251-9370 7-4

7.2 Selecting Language & Unit of LengthWhen you turn on the power of CE LITE-50 for the first time or reset it to the factory default, the settings

for selecting the language and the unit of length are displayed.

These settings can be changed on the “ADVANCE” menu.

How to select the Language and Unit of Length(1) The language selection screen appears after the startup screen.

Select the language and then touch “Confirm” button.

(2) Once the language has been set, the screen for selecting the unit of length will appear.

Select the length unit and then touch “Confirm” button.

Once the unit of length has been set, the HOME screen will appear.

CE LITE-UM-251-9370

7 ADJUSTMENT

7-5

7.3 Upgrading the System FirmwareTo upgrade the system firmware, you need to have the following files. In addition, you need to use a

computer and USB cable.

• CE6000-lite_Vxxxx CE LITE-50 firmware

• SEND.EXE Utility to transfer files using Windows®

• OPS662 USB Driver software for CE6000

PreparationInstall the USB Driver software to your computer before upgrading the system firmware.

How to upgrade the system firmware(1) Connect the computer and the CE LITE-50 via the USB interface.

(2) Connect the AC cable to the AC outlet while pressing the power button.

Release the power button when the following screen appears.

(3) Execute SEND.EXE to send firmware to the plotter from the computer.

Select the system firmware file from the SEND.EXE menu.

Select CE LITE-50 from the output menu. (Select the type of file to all files when select the firmware

file.)

(4) Output the system firmware file to the CE6000.

NOTE: Do not turn off the power during upgrading the firmware.

(5) When the operation panel is displayed as shown below, unplug the AC cable from the AC outlet.

(6) Leave more than 20 seconds, and then turn on the CE LITE-50.

(7) Confirm that the system firmware has been upgraded on the “Advance” in the menu screen.

CE LITE-UM-251-9370

8 SERVICE MODE

8-1

8 SERVICE MODE8.1 Self Diagnostic Test

Operation status can be tested by self diagnostic test with operating the sensors and switches following

the instruction on the screen.

Operation


(2) Holding down the power button while the power is on.

(3) Select "DIAGNOSTICS" on the TEST screen.

(4) Press "Execute" button to start testing.

Press "Next" (right) button to go to the next test.

8 SERVICE MODE

CE LITE-UM-251-9370 8-2

• Media sensor test (Paper sensor)

Put a paper on the paper sensor, and then remove it.

Paper sensor

• Home sensor test (Detector switch)

Move the tool carriage slowly to the left end.

• Tool up/down test (Width detection sensor)

Push the "up" and "down" buttons to see if the tool moves up and down.

• Suction fan test

Visually check that the fan is working.

• RM sensor LED test

Visually check that registration mark LED is flashing.

• Media set lever test (Cam board)

Change the position of the media set levers to check the positions are shown correctly on the

screen.

(5) Press "Exit" button to return to the HOME screen after all tests are completed.

CE LITE-UM-251-9370

8 SERVICE MODE

8-3

8.2 Clear Setup Mode

This mode returns all the conditions to their default settings.

Operation



(3) Connect the PC and the CE LITE-50 via the USB cable.

(4) Double-click the adjustment tool ( CE LITE-50 ADJ. Tool ) to run.

(5) Click "Factory setting" on the tool.

(6) Click " OK" when "Factory setting OK?" Is displayed.

8 SERVICE MODE

CE LITE-UM-251-9370 8-4

(7) Click "OK" when "Factory setting success" Is displayed.

(8) Select the language when the CE LITE - 50 is restarted.

(9) Select the unit of length.

CE LITE-UM-251-9370

8 SERVICE MODE

8-5

8.3 Self Test

Print a self-test pattern to check the operation of the plotter.

Operation


(1) Set a paper larger than A3 size to the device.

(2) Install the pen tool to the carriage and set the conditions.


(4) Select "SELF TEST" on the TEST screen.

(5) Press "Execute" button to start printing.

(6) Turn off the power to stop printing.

8 SERVICE MODE

CE LITE-UM-251-9370 8-6

8.4 Width Sensor Adjustment

Adjust the width sensor when the device can not detect the width or the tip of the media correctly.

Operation



(3) Select "ADJUST WIDTH SENSOR" on the TEST screen.

(4) Remove the media if it is set.

(5) Press "Execute" button to start adjusting.

(6) Press "Exit" button to return to the HOME screen after the adjustment is completed.

CE LITE-UM-251-9370

9 TROUBLESHOOTING

9-1

9 TROUBLESHOOTING9.1 The Plotter Doesn't Operate Even When Turned On

Symptom Verification Items Solution

There is nothing displayed on the Operation panel.

(1) Is the plotter being supplied with power?

No. ....Check that the power cord is securely connected to the plotter’s AC line inlet.

Yes ....Verify item (2).

(2) Is the flexible cable of the LCD securely connected to the main board?

No .....Connect the flexible cable securely.Yes ....Verify item (3).

(3) Is the flexible cable of the LCD damaged?

Yes ....Replace the LCD.No .....Verify item (4).

(4) Is the AC line electrical output correct?

No .....Change the AC line.Yes ....Replace the main board.

CE LITE-UM-251-9370

9 TROUBLESHOOTING

9-2

9.2 Media Loading OperationsSymptom Verification Items Solution

The media is dropped off while scanning.

(1) Is the paper sensor exposed to the strong light?

Yes ....Keep the paper sensor away from strong light such as direct sunlight or fluorescent lamp.

No .....Verify item (2).

(2) Is the transparent media loaded.?

Yes ....Disable Media width detection. For the details, please refer to the User’s Manual 5.7.

No .....Verify item (3).

(3) Is the paper sensor dirty? Yes ....Clean the rear paper sensor.No .....Verify item (4).

(4) Is the cable between the paper sensor and the main board securely connected?

No .....Connect the cable securely.Yes ....Replace the paper sensor.

The media is fed at an angle.

(1) Are the pinch rollers set to the correct position?

No .....Set the pinch rollers to the right position.


(2) Is the media loaded at an angle? Yes ....Reload the media to be straight.No .....Verify item (3).

(3) Is Pre-feed performed when feeding a long media?

No .....Run Pre-feed when feeding a long media.


(4) Are the pinch rollers got dirty? Yes ....Clean the pinch rollers.No .....Verify item (5).

(5) Are the pinch rollers worn down? Yes ....Replace the pinch roller(s).

(1) Is the position of the media set lever correctly set according to the media width?

No .....Set the media setting lever to the correct position.


(2) Does the value of the media set lever change correctly in service mode?

No .....Make the initial value read with the adjustment tool.


(3) Is the encoder disk damaged? Yes ....Replace the encoder disk.No .....Verify item (4).

(4) Is the cam board damaged? Yes ....Replace the cam board.

CE LITE-UM-251-9370

9 TROUBLESHOOTING

9-3

9.3 Cutting OperationsSymptom Verification Items Solution

The cut line is crooked.

(1) Is there any paper dust or chip on the tip of the cutter set? Remove the blade cap and clean it.

(2) Does the blade turn smoothly in the cutter set? Replace the cutter set.

(4) Do the X and Y drive belts have the correct tension? Adjust the tension of the belt(s).

There is a uncut line.

(1) Is the blade extended too far? Adjust the blade length.

(2) Is the cutting force too low? Adjust the cutting force.

(3) Is the cutting speed too fast? Adjust the cutting speed.

The media on the corner is turned up.


(2) Is the cutting force too high? Adjust the cutting force.

(3) Is the tip of the blade snapped? Replace the cutter set.

The sharpness of corner is not enough.

(1) Is the type of the tool set correctly on the plotter? Set the tool type correct.


(3) Is the cutting force too high? Adjust the cutting force.

(4) Is the tip of the blade snapped? Replace the cutter set.

The corner is too sharp. (1) Is the type of the tool set correctly on the plotter? Set the tool type correct.

Start and end point are not connected.

(1) Is there any paper dust or chip on the tip of the cutter set? Remove the blade cap and clean it.

(2) Does the blade turn smoothly in the cutter set? Replace the cutter set.

(3) Is the thick media cut? Increase the offset force.

CE LITE-UM-251-9370

9 TROUBLESHOOTING

9-4

9.4 Error Messages in GP-GL Command ModeError Code LCD Display Cause Solution

E02001

The plotter received an unrecognizable command. Touch the “Confirm” button.

Noise came in when the computer was turned on.

Configure to drive the plotter from the menu of the software.

The software configuration regarding the output device has been changed.

Reset the interface settings of the plotter.

The plotter’s interface conditions have been changed.


E02004

A command was received containing numeric parameters that exceed that command’s permissible range.



Reset the interface settings of the software.



E02005

An error occurred in the receipt of data within the interface.



Reset the interface settings of the software.



E02006 The data out of cutting range has been received.

Check the data.Check the size of media and the cutting range.Check the magnification setting.Check the step size (resolution) settings.

CE LITE-UM-251-9370

9 TROUBLESHOOTING

9-5

9.5 Error Messages in HP-GL Command ModeError Code LCD Display Cause Solution

E03001

An unrecognizable instruction was executed.Execute a recognizable command.

Execute a command that can be used.

E03002 A command was executed with the wrong number of parameters.

Execute the command with a proper value for the parameter.

E03003A command containing an unusable parameter was specified.

Execute a parameter that can be used.

E03005 An unrecognizable character set was specified.

Specify a character set that can be used.

E03006The data being input exceeds the capacity of the plotter’s cutting area.

Execute the command with coordinates within the cutting area.

E03007

An overflow of the buffer memory has occurred while processing the downloadable character buffer or polygon buffer, etc.

Adjust the buffer size.

E03010Other output command was executed while executing an output command.

Check the program.

E03011 An invalid byte was received after ESC code. Check the program.

E03012 Invalid byte was received within device control command. Check the program.

E03013A parameter outside of the permissible range was specified in the I/O related command.

Check the program.

E03014 Too many parameters in the I/O related command. Check the program.

CE LITE-UM-251-9370

9 TROUBLESHOOTING

9-6

9.6 ARMS Error MessagesError Code LCD Display Cause Solution

E04001 Tilt with AXIS ALIGNMENT is too large. Reload the media.

E04002 Distance adjustment value exceeds the setting range. Reset to smaller value.

E04003 Failed to adjust the sensor level. This media cannot be used.

E04004 Distance adjustment value exceeds the setting range. Reset to smaller value.

E04005 Could not scan the registration marks.

Check the registration scan position.

E04006Amount of data has exceeded the I/O buffer size for the segment area registration mark.

Decrease the data size.

E04007Test pattern plotting position is not within the plotting area for sensor position adjustment.

Move the media toward center and plot the test pattern.

E04008 Detected the media end while detecting the registration mark.

Check the media.Make sure the print position of the registration mark.

E04009 Exceeded detection area while detecting the registration mark.






CE LITE-UM-251-9370

9 TROUBLESHOOTING

9-7













E04019 There was cancel operation by the user. Redo the process.

E04020 There is a defect in the detection settings value. Check the settings value.

E04021Registration mark was not detected in the auto detection area.


E04022 There was cancel operation by the user. Redo the process.

E04023 Registration mark was not detected.

Redo the sensor level adjustment.Change the color of the registration mark.Check the media.Make sure the print position of the registration mark.

CE LITE-UM-251-9370

9 TROUBLESHOOTING

9-8





CE LITE-UM-251-9370

9 TROUBLESHOOTING

9-9

9.7 Other Error MessagesError Code LCD Display Cause Solution

E01001 The main board is defective. Replace the main board.











CE LITE-UM-251-9370

9 TROUBLESHOOTING

9-10



E01014The main board is defective.orThe Motor is defective.

Replace the main board.orReplace the motor.

E01015

The main board is defective.orThe Motor is defective.orThe tool carriage is defective.

Replace the main board.orReplace the motor.orReplace the tool carriage.

E05001 Data lager than the buffer size can not be copied.

Send a data normally without using the copy mode.

E05002 There is no data to copy.Perform normal cutting by sending the data then use the copy mode.

E05003 The available area on the media to copy is too small.

Use a larger media.Check the copy starting position.

CE LITE-UM-251-9370

10 PARTS LIST

10-1

10 Parts List10.1 Outer Casing

No. Part No. Part Name Q’ty Remarks Rank1 U621731242 Top Cover 1 C2 U621732570 EMBLEM, CE LITE-50 1 Put the emblem on the top cover. C3 U621730195 Cross Cut Base 1 C4 U621730123 Rear Guide 1 C5 U621730113 Front Guide 1 C6 U792000750 Bottom Cover 1 C7 U792000740 Side Cover, R 1 C

8 U621732540 Label, Rating, CE LITE-50 1 Put the label on the back of the side cover R. C

9 U621730152 Panel, R 1 C10 U621730161 Side Cover, L 1 C11 U621730141 Panel, L 1 C12 U792000810 LCD, CE LITE-50 1 A

56

10

712

9

4

3

111

10 PARTS LIST

CE LITE-UM-251-9370 10-2

10.2 Main FrameNo. Part No. Part Name Q’ty Remarks Rank1 U621732100 Drive Roller Shaft 1 C2 U621732002 Slide Shaft 2 D3 U621731113 Support Roller Bracket 1 C4 U309011003 Roller B, 10SRF41Z 2 Support Rollers B5 U621730004 Cover In, L 1 C6 U621730014 Cover In, R 1 C7 U792000730 Media Guide 1 C8 U621731401 Media Guide Handle 1 C9 U621732630 Label, Lever position 1 Put the label on the media guide handle. C

10 U621733001 Spring, Media Guide 2 Right and Left C11 U621730102 Cutting Mat Base Plate 1 C12 PM-CR-001 Cutting Mat 1 Supply Part A13 U621731201 Light Bar Base 1 C14 U621730820 Light Bar 1 C15 U621730801 Holder L, Light Bar 1 C16 U621730811 Holder R, Light Bar 1 C17 U621732610 Label, Light Bar 1 C18 U621730403 Pinch Roller 2 Right and Left A19 U621730412 Pinch Roller Holder 2 Right and Left A20 U621730461 Rubber Ring 5 C21 U621730471 Media Holding Roller 5 C22 U378008121 Belt, X drive belt, 60S2M162G 1 B23 U621730421 Pulley, X Drive Pulley 1 B24 U621732120 Belt, Y Drive Belt, 60S2M1444 1 B25 U694602521 Y Flexible Cable, FFC506301A 1 A26 U621730521 Pinch Roller Bush, L 1 C27 U621730531 Pinch Roller Bush, R 1 C28 U684507420 Fan Motor, Left 1 A29 U684507430 Fan Motor, Center 1 A30 U684507440 Fan Motor, Right 1 A31 U561080030 Paper Sensor, PS124GD1 1 A32 U621730551 Cam Lever, L 1 C33 U621730561 Cam Lever, R 1 C34 U792000780 LED Board, L 1 A35 U792000790 LED Board, R 1 A36 U311014820 Roller B, MF148ZZMC3PS2S 2 Right and Left B

CE LITE-UM-251-9370

10 PARTS LIST

10-3

19 18

11

2334

10

5

28

29

303

32

33

7

6 10

27

35

18

19

4

8

15

13 20 21

26

31

12

36

36

16

14

22

25

24

12

10 PARTS LIST

CE LITE-UM-251-9370 10-4

10.3 Main BoardNo. Part No. Part Name Q’ty Remarks Rank1 U792000700 Main Board, CE-LITE 1 A2 U621730641 Power Switch 1 C

1

2

CE LITE-UM-251-9370

10 PARTS LIST

10-5

10.4 MotorNo. Part No. Part Name Q’ty Remarks Rank1 U684507400 X Motor 1 A2 U684507410 Y Motor 1 A3 U621730431 Pulley, Y Drive Pulley 1 P GEAR Z39 P16 B4 U311010620 Roller B, MF106ZZMC3PS2S 4 X and Y motor B5 U621730441 Pulley, Y Idler Pulley 1 C6 U621663240 Spring, Y Belt Tension 1 C

1

2

3

4

4

4

4

5

6

10 PARTS LIST

CE LITE-UM-251-9370 10-6

10.5 Press UnitNo. Part No. Part Name Q’ty Remarks Rank1 U621730241 Press Box 2 Right and Left C2 U621662081 Press Holder 2 Right and Left C3 U621730540 Spacer, Press Unit 1 C4 U621662160 Spring, Press Unit 2 Right and Left C5 U310010620 Bearing, MR106ZZ1 2 Right and Left C6 U621730252 Cam Shaft, R 1 B7 U621730262 Cam Shaft, L 1 B8 U792000770 Cam Sensor Board 2 Right and Left A9 U621730652 Encoder Disk 2 Right and Left B

10 U621732501 Encoder Label, L 1 B11 U621732511 Encoder Label, R 1 B

2

1

6

7

8

24

5

3

10

9

9 11

8

CE LITE-UM-251-9370

10 PARTS LIST

10-7

10.6 Tool CarriageNo. Part No. Part Name Q’ty Remarks Rank1 U792000820 Carriage Assy 1 A2 U621730631 Carriage Cover 1 C

3 U621732531 Caution Label 1 Put the label on the left side of the carriage cover. C

4 U792000760 Pen Board 1 A5 U792000800 Width Detection Board 1 A6 U684507451 Registration Mark Sensor 1 A7 U561630082 Detector Switch, JPS1220-0101 1 A

12

5

6

4

7

10 PARTS LIST

CE LITE-UM-251-9370 10-8

10.7 Roll StockerNo. Part No. Part Name Q’ty Remarks Rank1 U621730202 Roll Stocker L 1 C2 U621730212 Roll Stocker R 1 C3 U621730272 Guide Support, Roll Stocker 1 C4 U621730282 Guide, Roll Stocker 1 C5 U621730291 Bracket, Roll Stocker 2 Right and Left C6 U350190502 Roller B, ER19H5W05 4 Right and Left C7 U302200029 Thumb Screw, M4XL15 2 Right and Left C

1

23

4

5

6

6

7

CE LITE-UM-251-9370

10 PARTS LIST

10-9

10.8 Wiring HarnessNo. Part No. Part Name Q’ty Remarks Rank1 U694602521 Y Flexible Cable, FFC506301A 1 A2 U694602532 Cable, CA506302B 1 Registration Mark Sensor C3 U694602631 Cable, CA506312A 1 Width Detection Board C4 U694602602 Cable, CA506309B 1 Detector Switch C5 U694602543 Cable, CA506303C 1 X Motor C6 U694602553 Cable, CA506304C 1 Y Motor C7 U694602563 Cable, CA506305C 1 LED Board L C8 U694602573 Cable, CA506306C 1 LED Board R C9 U694602612 Cable, CA506310B 1 Cam Board L C

10 U694602622 Cable, CA506311B 1 Cam Board R C11 U694602592 Cable, CA506308B 1 Paper Sensor C

10.9 Other partsNo. Part No. Part Name Q’ty Remarks Rank1 U622658100 Label, GT Address 1 For China only D2 U792000830 USB Cable 1 CBL0106ACL2-1.5M (with core) D3 U621739201 Setup Manual, CE LITE-50-UM-8M1 1 D4 U621739210 Safety Manual, ANCUTL-UM-AM1 1 D5 U621719280 Blade Tip Cap Jig 1 D6 U621739590 Packing Box, CE LITE 1 D7 U621739510 Packing Material R 1 D8 U621739520 Packing Material L 1 D

Regarding the rank of spare partsRank A: This rank of part will be stocked always until product discontinued.

Rank B: This rank of part will not be stocked always. This rank of parts will need a lead-time

maximum 3 months.

Rank C: This rank of part will not be stocked always. This parts will need a lead time at least 3 month.

Rank D: This rank of part will not be supplied as spare parts.

The parts will be supplied during five years after production was discontinued unless the parts run out.

Some of the outer parts may not be supplied after production was discontinued.

CE LITE-UM-251-9370

11 TARGET COMPONENTS FOR WEEE INSTRUCTION

11-1


Material and parts that are necessary to remove on the WEEE instruction and to do

separation processingThe following items need to remove from the CE LITE-50 series on the WEEE instruction.

♦ Printed circuit boards of mobile phones, and of other devices if the surface of the

printed circuit board is larger than 10 square centimeters:

No. Parts number Parts name Remarks Quantity/UnitA U792000700 Main Board, CE-LITE 1

(A) Main board, CE-LITE

♦ External electric cables

No. Parts number Parts name Remarks Quantity/UnitB U692168101 USB Cable Standard Accessory 1C AC Power Cable Standard Accessory 1

(B) USB Cable


CE LITE-UM-251-9370 11-2

(C) AC Power Cable

♦ Unused items (parts)The following items are not used in the CE LITE-50.

• Capacitor including polychlorinated biphenyl (PCB)

• Parts including mercury such as switches and lamps for backlight (for RoHs)

• Battery

• Liquid crystal display

• Liquid or a powdered toner cartridge and the color toner.

• Plastic including bromine system flame retardant (for RoHs)

• Parts including asbestos waste and asbestos

• CRT

• Chlorofluorocarbon (CFC) and hydro-chlorofluorocarbon (HCFC)

• Hydrofluorocarbon (HFC) and hydro-carbon(HC)

• Gas discharge type lamp

• Parts including fireproof ceramic fiber that instruction 97/69 provides

• Component including radioactive substance. However, the one of less than exemption standard

CE LITE-UM-251-9370


11-3

♦ How to remove the electrical component of the WEEE instruction

• Removing the main board(1) Remove the three M3L6 binding head screws and the two M3L8 self-tapping screws holding the

right side cover.


M3L8 self-tapping screwM3L6 binding head screw


(2) Slightly pull apart the right side cover, and then open the rear side.


CE LITE-UM-251-9370 11-4

(3) Remove the M3L6 binding head screw to detach the shield.

(4) Unlock the flexible cable connector of the LCD to disconnect the cable.

M3L6 binding head screw Lock of the flexible cable connector

(5) Detach the right side cover.

(6) Remove the three M3L6 binding head screws and the two M3L8 self-tapping screws holding the

left side cover, and then detach the left side cover.





CE LITE-UM-251-9370


11-5

(7) Remove the three M3L6 self-tapping screws holding the cross cut base, and then detach the cross

cut base.


(8) Remove the six M3L6 sems screws and the two M3L6 self-tapping screws holding the bottom

cover, and then detach the bottom cover.


CE LITE-UM-251-9370 11-6

M3L6 sems screws


(9) Pull out the outside of the clamps from the frame.


Release the cables

Pull out the clamps

(11) Remove the two M3L6 binding head screws holding the main board bracket.


CE LITE-UM-251-9370


11-7

(12) Disconnect the X motor cable from the main board.


(13) Slide out the main board to the right side.

(14) Disconnect the all cables from the main board.

Y motor

X motor

Fan, Right

Fan, Left

Fan, Center

Encoder, L Encoder, R Y-flexible cable

LED board, R

LED board, L

Paper sensor


CE LITE-UM-251-9370 11-8

(15) Remove the four M3L6 binding head screws holding the main board upper bracket, and then

detach the main board upper bracket.


(16) Remove the M3L6 binding head screw holding the power switch, and then detach the power switch

from the main board upper bracket.


CE LITE-UM-251-9370


11-9

(17) Remove the four M3L6 binding head screws holding the main board, and then detach the main

board from the lower bracket.


CUTTING PLOTTER - GRAPHTEC AMERICA PRO · 2020. 10. 8. · CUTTING PLOTTER CE LITE-UM-251-01-9370....

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Transcript of CUTTING PLOTTER - GRAPHTEC AMERICA PRO · 2020. 10. 8. · CUTTING PLOTTER CE LITE-UM-251-01-9370....