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    Stainless steel

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    we give shape to steel

    Marcegaglia is the leading industrial groupworldwide in the steel processing sector,with a yearly output of 5 million tons.

    After first transformation,within its controlled value chainMarcegaglia develops the worlds widestrange of customer tailored steelsemi-products and finished goods.

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    Marcegaglia stands among the steel marketstop independent players in the world.A worldwide network of partnershipagreements provides reliable supplyof raw materials of all grades to our facilities.

    Steel coil processing is at the coreof Marcegaglia activities.The complete range of first

    transformation processes is carriedout within 50 facilities worldwide.

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    Moving ahead in the stainless sector.

    Within a strategy of consistent investmentsin its production chain, Marcegagliahas added the manufacturing of coilsand sheets 1D and 2B finish to itsrange of austenitic and ferritic stainlesssteel products.

    Stainless steelflat products

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    A new product range of stainless

    steel flats make Marcegaglia the partnerof choice for manufacturers who engineersolutions in the sectors of buildingand construction, food and beverage,automotive and mechanical applications.

    Typical applications

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    Min. thickness (mm) 2

    Max. thickness (mm) 6

    Min. width (mm) 1000

    Max. width (mm) 1500

    Stainless steelhot rolled coils

    2annealing and pickling lines

    500,000 t/ymanufacturing capacity

    product:hot rolledcoils 1D finish

    thickness: 2.00/6.00 mm

    width:up to1500 mm

    max weight:30 t

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    Min. thickness (mm) 0.60

    Max. thickness (mm) 3

    Min. width (mm) 1000

    Max. width (mm) 1500

    Stainless steelcold rolled coils

    2cold rolling lines

    2skinpass lines

    250,000 t/ymanufacturing capacity

    product: cold rolledcoils 2B finish

    thickness:0.6/3.0 mm

    width:up to 1500 mm

    max weight: 30 t

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    Min. thickness (mm) 2

    Max. thickness (mm) 10

    Min. width (mm) 1000x2000

    Max. width (mm) 1500x4000

    Stainless steelhot rolled sheets

    1flattening line

    100,000 t/ymanufacturing capacity

    product:hot rolled sheets1D finish

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    Min. thickness (mm) 0.6

    Max. thickness (mm) 3

    Min. width (mm) 1000x2000

    Max. width (mm) 1500x4000

    Stainless steelcold rolled sheets

    1flattening line

    100,000 t/ymanufacturing capacity

    product: cold rolled sheets2B finish

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    NONSTANDARDPACKAGINGISDEVELOPEDACCORDINGTOCUSTOMER

    REQUEST

    Standard packaging

    G02 G03G01

    Pallet

    Radial straps

    Circumferential straps

    Inner and outer cardboard protection

    Metal corner

    Plastic side protection

    Outer rigid corrugated plastic protection

    Protection paper between each coil loop

    Wooden pallet

    Straps fixed to platform

    Plastic board protection of externalsteel surfaces (up and down)

    Plastic corners

    Protection paperbetween each sheet

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    Marcegaglia stands out todayas the worlds top producer of stainless

    steel welded tubes with top-level certifiedmanufacturing activities worldwideand an overall capacity of 400 thousandtons per year.

    Stainless steelwelded tubes

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    Marcegaglia process pipe range

    include certified products for applicationsin the food and dairy industry, drinkablewater, chemical and pharmaceutical,oil and gas, heat exchangers, electricalresistances and other mechanical applications.

    Typical applications Process pipesfor fluids

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    Feedwater heater tubesfor power plants

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    Building with steel means excellence.Mechanical properties, aesthetic valuesand durability: stainless steel is theenvironment-friendly material of choicefor contemporary architecture.

    Construction andornamental tubes

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    The product range of tubes for exhaustsystems, tubes for hydroforming applicationsand special shapes for automotive

    construction is engineered and manufacturedin Marcegaglia stainless steel productionplants worldwide: Brazil, USA, Russia,China and Italy, hosting more than 70high-technology tube processing lines.

    United States

    Brazil

    Russia

    Italy

    China

    Tubes for mechanicaland automotive applications

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    Main manufacturing standards

    PRO

    CESSPIPESFORFLUIDS

    EN 10217-7(A 270) (DIN 11850)

    Process pipes for the foodand dairy industry

    1.43011.43071.4404

    304304L316L

    AISIEN

    EN 10217-7(DVGW GW541)

    Process pipes for drinkablewater and press fitting

    1.44041.4521

    316L444

    EN 10217-7EN 10312

    Process pipes for water treatment 1.43011.43071.44041.45411.4571

    304304L316L321316Ti

    EN 10217-7 Process pipes for the pulpand paper sector

    1.43011.4307

    1.44041.45411.4571

    304304L

    316L321316Ti

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    AISIEN

    Main manufacturing standards

    PROC

    ESSPIPESFOR

    FLUIDS

    EN 10217-7(AD 2000 W2/W10)(PED 97/23)

    Process pipes for chemicalapplications

    1.43011.43071.44041.45411.45711.41621.4362

    1.4462

    304304L316L321316Ti21012304

    2205

    EN 10217-7(DIN 11866)

    Process pipes for pharmaceuticalapplications

    1.4404 316L

    EN 10217-7(A 312 / A 778)

    Process pipes for oiland gas applications

    14307144041.43621.4462

    304L316L23042205

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    MECH

    ANICALAPPLICATIONS

    AISIEN

    Main manufacturing standards

    EN 10296EN 10217-7

    Round tubes for pumpsand cylinders

    1.43011.43071.44041.45411.4571

    304304L316L321316Ti

    EN 10217-7 Round tubes for elbowsand fittings

    1.43011.43071.44041.45411.4571

    304304L316L321316Ti

    EN 10217-7 Round tubes for heat resistances 1.43011.43071.44041.45411.45711.48762.4858

    304

    304L316L321316TiIncoloy 800Incoloy 825

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    HEATTREAT

    MENT

    AISIEN

    Main manufacturing standards

    EN 10217-7(A 249)(AD 2000 W2/W10)(PED 97/23)

    Round tubes for heat exchangers 1.43011.43071.4404

    1.45411.45711.41621.43621.4462

    304304L316L

    321316Ti210123042205

    ASTM A 803

    A 803M - 03ASTM A688A 688M - 04

    Ferritic feedwater heater tubes

    Austenitic feedwater heater tubes

    1.4512

    1.4510

    1.43011.43071.4404

    409Li

    439L

    304304L316L

    EN 10296EN 10217-7

    Round tubes for evaporatorsfor the sugar industry

    1.43011.43071.4404

    1.45411.45711.45091.45101.41621.4362

    304304L316L

    321316Ti441439L21012304

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    Main manufacturing standards

    HEATTREATMENT

    AISIENEN 10217-7(AD 2000 W2/W10)

    Round tubes for pressure vessels 1.43011.43071.44041.452411.45711.41621.4362

    1.4462

    304304L316L321316Ti21012304

    2205

    EN 10217-7 Tubes for boilers 1.43011.43071.44041.45411.4571

    1.41621.43621.4462

    304304L316L321316Ti

    210123042205

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    CON

    STRUCTION EN 10296

    (A 554)Construction round tubesand box sections

    1.43011.43071.44041.45411.45711.45091.4510

    304304L316L321316Ti441439L

    AISIEN

    Main manufacturing standards

    ORNAM

    ENTAL EN 10296

    (A 554)Ornamental round tubesand box sections

    1.43011.43071.44041.45411.45711.45091.45101.4521

    304304L316L321316Ti441439L444

    AISIEN

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    AUTOMOT

    IVE

    EN 10296(A 554)

    Round tubes for automotive,exhaust systems

    1.43011.43071.45121.45091.4510

    304304L409Li441439L

    AISIEN

    EN 10296

    (A 554)

    Round tubes for automotive,

    hydroforming appliance

    1.4301

    1.43071.44041.45411.45711.45121.45091.4510

    304

    304L316L321316Ti409Li441439L

    EN 10296(A 554)

    Round tubes and box sectionsfor automotive frame construction

    1.43011.4307

    304304L

    Main manufacturing standards

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    Standard andoptional testing

    Chemical composition

    Micrographic analysis

    Tensile test at room temperatureor other temperature

    Flattening test Expansion test

    Radial expansion test

    Bending test

    Electromagnetic test

    Non destructive eddy current weld test

    Dimensional test

    Visual test

    Surface roughness measurement

    Salt spray test

    Test for corrosive traces

    Intergranular corrosion test

    Potentiostatic corrosion test

    Grain size measurement

    Ferrite measurement

    Rupture test

    Release of special certificates

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    Optional processing

    Heat treatments

    Pickling

    Outer surface brushing

    Inner and outer surface polishing

    Inner and outer surface mirror polishing

    Tubes individually sleeved

    Bead rolling or weld seam removing

    Cut to length

    Customer defined marking

    Customer defined tolerances

    Welding position(box sections)

    Special packaging

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    Round stainlesssteel welded tubes

    ROUND TUBES EN 10217-7, EN 10296

    outside diameter mm 6 - 508

    wall thickness mm 0,8 - 6

    ROUND TUBES EN 10217-7, EN 10296

    outside diameter mm 5 - 20

    wall thickness mm 0,4 - 0,8

    Round stainless steel welded tubesfor heat resistances

    ROUND PIPES ASTM A 312, A 778 - EN 10217-7

    outside diameter mm 17,15 - 355,6

    wall thickness mm 1,65 - 8,18

    Round stainless steel weldedprocess pipes for oil and gas

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    ROUND TUBES ASTM A 249, A 270 - EN 10217-7

    outside diameter mm 15,88 - 114,3

    wall thickness mm 1,24 - 3,05

    Round stainless steel welded process tubesfor heat exchangers/food and dairy industry

    Round stainlesssteel welded tubes

    ROUND TUBES DVGW 541 - EN 10217-7

    outside diameter mm 15 - 108

    wall thickness mm 1 - 2

    Round stainless steel welded process tubesfor drinkable water and press fitting

    GW541

    ROUND TUBES EN 10217-7 acc. to DIN 11850

    outside diameter mm 18 - 204

    wall thickness mm 1 - 2

    Round stainless steel welded process tubesfor the food and dairy industry

    ROUND TUBES EN 10296 Austenitic grades 1.4301,1.4307 - Ferritic grades 1.4512, 1.4509, 1.4510

    outside diameter mm 20 - 155

    wall thickness mm 1 - 2

    Round stainless steel welded tubesfor automotive applications

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    Rectangular stainlesssteel welded tubes

    SQUARE TUBES EN 10296

    external dimensions A x A mm 10 x 10 - 250 x 250

    wall thickness mm 1 - 5

    RECTANGULAR TUBES ASTM A 554

    external dimensions A x B mm 50,8 x 25,4 - 101,6 x 50,8

    wall thickness mm 1,24 - 4,57

    Square stainless steelwelded tubes

    SQUARE TUBES ASTM A 554

    external dimensions A x A mm 12,7 x 12,7 - 101,6 x 101,6

    wall thickness mm 1,24 - 4,57

    RECTANGULAR TUBES

    external dimensions A x B mm 20 x 10 - 200 x 100

    wall thickness mm 1 - 5

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    Oval stainless steelwelded tubes

    Special stainless steelshapes for window

    and door frames

    1A 1B 1C

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    Standard deliveryprograms

    POLISHED / MIRROR POLISHEDROUND TUBES EN 10296

    outside diameter mm 10 - 129

    thickness mm 1 - 3

    POLISHED SQUARE TUBES EN 10296

    external dimensions A x A mm 15 x 15 - 100 x 100

    thickness mm 1 - 3

    POLISHED RECTANGULAR TUBES EN 10296

    external dimensions A x B mm 20 x 10 - 120 x 40

    thickness mm 1,2 - 3

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    Special stainless steel

    box sections

    T. 1739

    T. 2029

    T. 2035

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    Bright bars, flat bars and cold formedsections complete the product range

    of Marcegaglia stainless steel longproducts for applications includingprecision engineering, food and dairy,building and construction.

    Stainless steel longproducts

    bright bars, flat bars and cold formed sections

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    Stainless steelbright bars

    EN 10088-3 Stainlesssteelsfor generalpurposes

    1.4305 (AISI 303)1.4301 (AISI 304)1.4307 (AISI 304L)1.4404 (AISI 316L)1.4104 (AISI 430F)

    Testing Inline rotating sensor eddy current test

    Magneto-inductive test

    Optional processing Grinding

    Polishing (grit 320)

    Chamfering

    UPONREQUEST,GRADESANDDIMENSIONSVARYINGFROM

    STANDARDCANBECONSIDERED.

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    Stainless steelbright bars

    BRIGHT ROUND BARS EN 10088-3

    outside diameter mm 5 - 100

    BRIGHT ROUND BARS

    ASTM A 276 / A 479 / A 582

    outside diameter mm 6,35 - 25,4

    HOT ROLLED ROUND BARS EN 10088-3, tol. K13

    outside diameter mm 100 - 200

    HEXAGONAL COLD-DRAWN BARSacc. to EN 10088-3

    size mm 10 - 80

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    Stainless steel flat bars

    Main manufacturing standards

    EN 10088-2 Stainless steel flat products for general purposes

    EN 10028-7 Stainless steel flat products for pressure purposes

    1.43011.43071.45411.44041.4571

    304304L321316L316Ti

    AUSTENITICAISI

    AUSTENITICEN

    FLAT BARS

    width mm 10 - 200

    thickness mm 3 - 12

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    Stainless steelcold formed sections

    ANGLE PROFILES

    dimensions mm 20 x 20 - 60 x 60

    thickness mm 2 - 6

    U PROFILES

    dimensions mm 20 x 20 x 20 - 50 x 100 x 50

    thickness mm 2 - 4

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    worldwide presence

    MARCEGAGLIA Gazoldo degli Ippoliti

    via Bresciani, 16

    46040 Gazoldo Ippoliti, Mantova - Italy

    phone +39 . 0376 685 1 - fax +39 . 0376 685 600

    [email protected] - www.marcegaglia.com

    6,000,000 sqm manufacturingareas

    Headquarters

    Munhall

    Garuva

    Dublin

    Dudley

    AntwerpenBremen

    Dsseldorf

    Lyon

    Barcelona

    Doha

    Moscow

    Praszka

    Kluczbork

    Yangzhou

    Lima

    Vladimir

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    via Bresciani, 1646040 Gazoldo Ippoliti, Mantova - [email protected] www.marcegaglia.com