ITC 78 Brochure

7/24/2019 ITC 78 Brochure

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INTEC TRAINING

CERTIFICATION SDN BHD

Personnel Certification on NDT

(Training Examination Services)

Contact us

INTEC TRAINING & CERTIFICATION SDN BHD

(1014135 M)

No 7, Jalan Cenderai 26, KWSN Perindustrian,

Kota putri, 81750 Masai , Johor, Malaysia.

Ph: +607-3822000. Fax : +607-3822200

www. Intectraining.com

ITC-78-BROCHURE Rev.0 (20-04-2014)


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We INTEC provides PCN training and examination process that cover all the major NDT methods

(UT, MT, PT, PAUT, TOFD and RTFI).

U (UT)

Course Content

Basic principles of sound; generation and detection of sound; behavior of sound in a material, factors affectingpropagation of sound; the flaw detector, calibration blocks/DAC blocks; use of angled beam probes for weld

scanning, calibration of equipments; welding processes and weld defects; practical exercises on test specimens

containing simulated flaws; examination of parent plate, butt welds, interpretation and evaluation; instruction

writing.

Course Duration: 12 days

Course Objectives

1. To explain the theoretical background of the techniques2. To calibrate ultrasonic equipment

3. To measure the thickness of steel plates and determine levels of attenuation

4. To locate and evaluate laminations

5. To select the correct type of probe to examine welded butt joints in steel plate/pipes

6. To report on the location and size of defects in typical welded butt joints

7. To interpret code requirements

8. To meet the syllabus requirements for PCN Levels 1 & 2.9. Certification/ Awarding Body

Level 1 training and examination can be catered for within the Level 2 course if required, contact the

test centre for details.

Entry Requirements (For Examination)The minimum required duration of training, which includes both theoretical and practical elements, is

Level 1- 40 hours

Level 2-80 hours (Direct Level 2120 hours )

The minimum duration for experience prior to or following success in the qualification examination is:

Level 1 - 3 Months &

Level 2 - 9 Months (Direct Level 212 Months )

Ultrasonic Testing (UT) Level 1 & Level 2



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INTEC TRAINING & CERTIFICATION SDN BHD (1014135 M)Penetrant Testing (PT)

Course ContentPrinciples of magnetism; magnetic fields; induction; permeability and reluctance; magnetization; lines of

force, methods of testing, viewing conditions, detecting media; interpretation and evaluation, acceptance

levels; demagnetization; practical exercises; methods of assessing sensitivity, reporting; instruction writing.


Course Objectives1. To explain the basic principles of magnetic particle inspection methods

2. To carry out magnetic particle inspection

3. To write clear and concise inspection instructions and test reports

4. To meet syllabus requirements for PCN Level 2

5. Certification/ Awarding Body




Level 1 - 16 hours

Level 2 - 24 hours (Direct Level 240 hours )


Level 1 1 Months. &

Level 2- 3 Months (Direct Level 24 Months )

Magnetic Particle Testing (MT) Level 1 & Level 2



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Course Content

Materials, methods, compatibility of materials, application of materials, process of carrying out penetrant test-ing, viewing conditions, equipment requirement, equipment and safety aspects; practical exercises; methods of

assessing sensitivity, interpretation and evaluation, reporting, instruction writing.


Course Objectives

1. To explain the basic principles of penetrant inspection methods2. To carry out penetrant inspection using solvent-removable, water-washable and post- emulsifi-

able/removal processes

3. To write clear and concise inspection instructions and test reports

4. To meet syllabus requirements for PCN Levels 1 & 2





Level 1 16 hours

Level 2 - 24 hours (Direct Level 2

40 hours )The minimum duration for experience prior to or following success in the qualification examination is:

Level 1 1 Months.

Level 2- 3 Months (Direct Level 24 Months )

Penetrant Testing (PT) Level 1 & Level 2



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Course Content

Introduction in PAUT, Basic Principals of PAUT, Basic components of PAUT, PAUT Probe Characteristics,Types of PAUT Probes, Beam Shaping & Steering Dynamic Depth Forms, Digitization Principles, Types of

Scans, PAUT machine familiarization, Development of Scan Plan, Data acquisition, Data Interpretation etc.


Course Objectives

1. To explain the theoretical background of the techniques

2. To explain the theoretical background of the techniques & the PAUT machine characteristics

3. To calibrate PAUT equipment (velocity, Wedge delay, Sensivity, Encoder)

4. To Scan the plates and acquire the data

5. To locate and evaluate defects using PAUT

6. To select the correct type of probe/ machine parameters to examine welded butt joints in steel plate 7. To report on the location and size of defects in typical welded butt joints

8. To interpret code requirements

9. To meet the syllabus requirements for PCN Levels 1 & 2




Entry Requirements (For Examination)

The minimum required duration of training, which includes both theoretical and practical elements, is

Level 140 hours

Level 2 - 80 hours (Direct Level 2120 hours )


Level 1 3 Months

Level 2 3 Months. (Direct Level 26 Months )

Phased Array Ultrasonic Testing (PAUT) of Welds Level 1 & Level 2



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Course ContentHistory of TOFD Development, TOFD Advantages and Limitations, Principles of TOFD, Principles of

TOFD, Depth Calculation, Time Calculation, PCS Calculation, Types of TOFD Scan, Equipment Used In

TOFD, Digitalization Principles, Equipment Requirements, TOFD Depth, Ring-Time Issues And Errors, In-

terpretation and Evaluation, Applications.


Course Objectives

1. To explain the theoretical background of the techniques & the TOFD machine characteristics

2. To calibrate TOFD equipment (velocity, Wedge delay, Sensitivity, Encoder)

3. To Scan the plates and acquire the data

4. To locate and evaluate defects using TOFD

5. To select the correct type of probe/ machine parameters to examine welded butt joints in steel plate

6. To report on the location and size of defects in typical welded butt joints

7.To interpret code requirements

8. To meet the syllabus requirements for PCN Levels 1 & 2





Level 140 hours

Level 2 - 80 hours ( Direct Level 2-120 hours)


Level 1 1 Months &

Level 2 - 3 Months ( Direct Level 2

4 months)

Time of Flight Diffraction Ultrasonic Testing (TOFD) Level 1 & Level 2



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Course ContentWeld defects and their components; viewing conditions; identification of radiographs; spurious indications

and film artifacts; appreciation of radiographic principles and parameters of interpretation; standards forradiographic practice, interpretation tutorial; acceptance criteria. The course ends with certification exami-

nation. Training in accordance with the requirements of ISO 9712.

Course duration: 6 days

Course Objectives:

1. To list radiographic techniques

2. To state origins of defects

3. To recognize and differentiate between film artifacts and defects indications

4. To interpret radiographs

5. To meet the syllabus for PCN Level 2.



Level 2- 56 hours


Level 2 -6 Months

Radiographic Testing Film Interpretation (RTFI) Level 2



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Courses Offered:

Ultrasonic Testing (UT Level 1 Level 2)

Magnetic Particle Testing (MT Level 1 Level 2)

Penetrant Testing (PT Level 1 Level 2)

Phased Array Ultrasonic testing (PAUT Level 1 Level 2)

Time of Flight Diffraction Testing (ToFD Level 1 Level 2)

Radiographic Testing Film Interpretation (RTFI

Level 2)

INTEC TRAINING & CERTIFICATION SDN BHD

No. 7, Jalan, Cenderai 26, KWSN Perindustrian,

Kota putri, 81750, Masai, Johor, Malaysia.

INTEC TRAINING

CERTIFICATION SDN BHD


ITC 78 Brochure

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