Easyfreeze 2000 Easyfr ee z e 3000 · 2019. 7. 27. · 2 File:easyfreeze_G - 09/04 - ed. 2...

USE AND MAINTENANCEUSE AND MAINTENANCEUSE AND MAINTENANCEUSE AND MAINTENANCEUSE AND MAINTENANCEINSTRINSTRINSTRINSTRINSTRUCTIONUCTIONUCTIONUCTIONUCTION

MANUMANUMANUMANUMANUALALALALAL

EasyfrEasyfrEasyfrEasyfrEasyfreeeeeeeeeezzzzze 2000e 2000e 2000e 2000e 2000EasyfrEasyfrEasyfrEasyfrEasyfreeeeeeeeeezzzzze 3000e 3000e 3000e 3000e 3000

walter

Machinery World

2 File:easyfreeze_G - 09/04 - ed. 2

EASYFREEZE

PROMAG

Via Emilia, 45/A - 40011 Anzola Emilia (Bologna) - Italy

Tel. 051 - 6505358 Fax 051 - 6505253

Il presente manuale non può essere riprodotto, trasmesso, trascritto, archiviato in un sistema di reperimento otradotto in altre lingue previo accordo scritto con PROMAG.Si lascia all'acquirente la facoltà di riproduzione di copie ad uso interno proprio.PROMAG persegue una politica di costante ricerca e sviluppo pertanto si riserva il diritto di apportare modificheed aggiornamenti ogni qualvolta lo ritenga necessario senza obbligo di preavviso.

We would like to thank you for purchasing a Promag machine.

To guarantee you quality and reliability, Promag's Quality System has been officially approved by

the international norm ISO 9001-94 since 1993.

Promag machines also comply with all the requirements outlined in the following Europeandirectives:

• 98/37/CE "Machine” directive;• 73/23/CEE “Low voltage” directive;• 89/336/CEE “EMC”directive;• 97/23/CE "PED"directive;• 2004/1935/CE "Materials and objects in contact with foodstuffs" regulation

3File:easyfreeze_G - 09/04 - ed. 2

EASYFREEZE

GENERAL CONTENTS

INTRODUCTION .................................................................................................................................................... 71. PRODUCT DESCRIPTION ......................................................................................................................... 8

1.1 USE..................................................................................................................................................... 81.2 PRECAUTIONARY MEASURES ....................................................................................................... 8

1.2.1 AIR- COOLED MACHINE ................................................................................................ 81.2.2 WATER-COOLED MACHINE ........................................................................................... 81.2.3 ELECTRICAL CONNECTIONS ......................................................................................... 8

1.3 MACHINE IDENTIFICATION ........................................................................................................... 81.4 MACHINE UNIT IDENTIFICATION ................................................................................................. 81.5 SPECIFICATIONS .............................................................................................................................. 9

1.5.1 EASYFREEZE SPECIFICATIONS ..................................................................................... 91.6 VERSIONS ........................................................................................................................................ 10

2. SAFETY NORMS ........................................................................................................................................ 112.1 SYMBOLS ........................................................................................................................................ 112.2 PRINCIPLES ..................................................................................................................................... 112.3 GENERAL INFORMATION ............................................................................................................. 112.4 TRAINING ....................................................................................................................................... 112.5 MACHINE SAFETY DEVICES ......................................................................................................... 122.6 OTHER RISKS .................................................................................................................................. 122.7 PERSONAL SAFETY WEAR ........................................................................................................... 122.8 NOISE LEVELS ................................................................................................................................. 12

3. MACHINE STRUCTURE AND FUNCTION.............................................................................................. 133.1 INTRODUCTION ............................................................................................................................. 133.2 MACHINE STRUCTURE ................................................................................................................. 133.3 FUNCTION DESCRIPTIONS............................................................................................................ 133.4 SAFETY COMMANDS AND DEVICES ........................................................................................... 13

4. OPERATOR COMMANDS AND FUNCTIONS ........................................................................................ 144.1 COMMANDS ................................................................................................................................... 14

4.1.1 DISPLAY ......................................................................................................................... 144.2 STOP BUTTON ................................................................................................................................ 154.3. CLEANING BUTTON ....................................................................................................................... 154.4 ICE CREAM PRODUCTION BUTTON ............................................................................................ 154.5 FRUITPRODUCTION BUTTON ...................................................................................................... 154.6 EXTRACTION BUTTON ................................................................................................................. 164.7 HEATING BUTTON ......................................................................................................................... 164.8 INCREASE AND DECREASE BUTTONS ........................................................................................ 164.9 ICE CREAM PRODUCTION (WHISKING) ...................................................................................... 174.10 ICE CREAM EXTRACTION ............................................................................................................ 17

5. ALARMS.................................................................................................................................................... 18

6. SETTING UP THE MACHINE .................................................................................................................... 196.1. FOREWORD .................................................................................................................................... 196.2. INSTALLATION .............................................................................................................................. 19

6.2.1. WATER-COOLED MACHINE ......................................................................................... 196.2.2. AIR- COOLED MACHINE .............................................................................................. 19

6.3. INSTALLATION (TO BE PERFORMED BY SPECIALIZED PERSONNEL ONLY)) .......................... 196.4. START UP ........................................................................................................................................ 19


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7. MAINTENANCE ........................................................................................................................................ 207.1. DAILY MAINTENANCE.................................................................................................................. 20

7.1.1. REMOVING THE COVER ................................................................................................ 207.1.2. REMOVING THE WHISK ............................................................................................... 207.1.3. REMOVING THE ICE CREAM EXIT DOOR ................................................................... 217.1.4. STERILISING THE MACHINE ........................................................................................ 21

7.2. MONTHLY MAINTENANCE .......................................................................................................... 217.3. RECOMMENDED PRODUCTS ........................................................................................................ 22

7.3.1. COOLANT ...................................................................................................................... 227.3.2. COMPRESSOR OIL ......................................................................................................... 227.3.3. DETERGENTS ................................................................................................................. 227.3.4. STERILISER .................................................................................................................... 227.3.5 DETERGENT FOR STEEL ............................................................................................... 22

8. TROUBLESHOOTING .............................................................................................................................. 228.1. FOREWORD .................................................................................................................................... 22

8.1.1. SAFETY NORMS ............................................................................................................ 228.2 TROUBLESHOOTING ...................................................................................................................... 23

9. DISABLING THE MACHINE AND STORAGE ......................................................................................... 249.1. FOREWORD .................................................................................................................................... 24

9.1.1. SAFETY NORMS ............................................................................................................ 249.2. STORAGE REGULATIONS .............................................................................................................. 249.3. DISABLING ...................................................................................................................................... 249.4. RESTARTING ................................................................................................................................... 24

10. PACKAGING AND TRANSPORT............................................................................................................. 2510.1. FOREWORD .................................................................................................................................... 25

10.1.1. SAFETY NORMS ............................................................................................................ 2510.1.2. QUALIFIED PERSONNEL ............................................................................................... 25

10.2 PACKAGING .................................................................................................................................... 2510.3 TRANSPORT.................................................................................................................................... 25

11. WASTE DISPOSAL AND TREATMENT ................................................................................................... 2611.1 FOREWORD .................................................................................................................................... 26

11.1.1 SAFETY NORMS ............................................................................................................ 2611.1.2 QUALIFIED PERSONNEL ............................................................................................... 26

11.2 WASTE DISPOSAL AND TREATMENT ......................................................................................... 2611.2.1 WEEE (WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT ) ............................... 26

11.3 ARRANGING MATERIALS FOR DISPOSAL .................................................................................. 2611.4 WASTE DISPOSAL UNITS ............................................................................................................. 26

12. SPARE PARTS........................................................................................................................................... 2712.1 FOREWORD .................................................................................................................................... 27

13. INFORMATION IN CASE OF EMERGENCY ........................................................................................... 27


EASYFREEZE


EASYFREEZE

INTRODUCTION

Easyfreeze machines are available in 2 different versions with 12 and 20 litre tub sizes.

Easyfreeze machines freeze liquid mixtures for ice cream or sorbet production and does not include apasteurizing process.Every cycle is programmed and run without interruption. .

Ice creamEasyfreeze machines mix and freeze the ice cream mass by stirring it continually.The work cycle therefore produces perfect, non-drip, smooth icecream.


EASYFREEZE

1. PRODUCT DESCRIPTION

1.1 USEEasyfreeze machines are designed to produce ice cream containing real pieces of fruit or vegetable.The machine is not suitable:

- for producing pasta- for freezing water, or rather for producing ice cream with a high percentage of water- for mixing, processing etc explosive or harmful substances.

1.2 PRECAUTIONARY MEASURES

1.2.1 AIR-COOLED MACHINE

To guarantee that the air circulates as required, the machine must be installed in a position where it is at least10 cm away from walls or other obstructions. .

1.2.2 WATER-COOLED MACHINE

Never leave the machine running in an environment where the temperature is below 0°C, as the water in thecooling system will freeze.

1.2.3 ELECTRICAL CONNECTIONS

The machine must be connected up to a power socket that is earthed.

1.3 MACHINE IDENTIFICATION

The identification plate is positioned on the back of the machine.The plate indicates the year of construction, type, serial number, rated current, rated frequency, installedpower, type and quality of coolant and EC logo.

1.4 MACHINE PARTS

CONTROLPANEL

ICE CREAMEXIT DOOR

TUB STAND

COVER


EASYFREEZE

1.5 SPECIFICATIONS

1.5.1 EASYFREEZE SPECIFICATIONS

2000 3000

Air-cooled machine dimensionsWidth (mm) 505 550

Depth (mm) 800 910

Height (mm) 1180 1300

Water-cooled machine dimensions

Width (mm) 505 550

Depth (mm) 800 920

Height (mm) 1180 1290

Specifications

Tub capacity (litri) 12 20

Production per hour ** (litres) 50 90

Maximum capacity (litres) 7,5 14

Cycle length (minutes) 12 12

Compressor power (kW) 3 3,7

Whisk motor power (kW) 2,1/1,5 3/3,7

Refrigeration system =Pressure (Bar) 17 17

Protection (Bar) 29 29

Coolant R404a R404a

Refrigeration system refill (kg) 1 1,5

Water supply connection 3/4" 3/4"

Electrical supply connection* 3x400V/50Hz 3x400V/50Hz

Protection (A) 16 25

Weight(kg) 190 230

* Other voltages on request** Production varies according to the type of mixture used and the temperature of the ice cream.


EASYFREEZE

1.6 VERSIONS

There are 3 different tub versions: 12 and 20 litres.

They are respectively:

- Easyfreeze 2000: 12 litre tub capacity- Easyfreeze 3000: 20 litre tub capacity


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2. SAFETY STANDARDS

2.1 SYMBOLS

On the right amd left sides of the machine there is a symbol which indicates that you must turn themachine OFF before removing the side panels.

If the machine needs repairing the power supply must be disconnected first.The refrigeration and electrical systems must not be tampered with. Only specialised techniciansshould be allowed to access them.The refrigeration system may only be replaced by specialised technicians.

2.2 PRINCIPLES

The machine complies with technical standards and approved basic safety requirements.The machine should only be used if it is in perfect condition and the instruction manual must be observed atall times.If the machine is used incorrectly it may cause considerable damage.The machine is not suitable for .........., see section 1.1.

2.3 GENERAL INFORMATION

The machine is designed to produce ice cream containing real pieces of fruit.

The machine is not suitable for .........., see section 1.1.

The machine is protected by a magnetic code limited access switch.

2.4 TRAINING

The user will be shown how to use the machine by the manufacturer's expert personnel or by the local agent.Operators must be trained so they can run the machine correctly using the instruction manual when necessary.It is the user's responsibility to ensure that his/her own staff are trained properly.

Only specialised, expert personnel should be allowed to repair the machine (specialised personnel =electricians, refrigerator installers).

In the event of malfunctioning the manufacturer's after sales service should be informed immediately.

Altering or reconstructing the machine is strictly forbidden.


EASYFREEZE

2.5 MACHINE SAFETY FEATURES

All corners are rounded and smooth.The exit chute has 6 transversal rods welded around it to to avoid contact with the rotating whisk.Operating pressure is 17 bars, the pressure switch is calibrated at 29 bars.The machine can be moved thanks to its 4 wheels, 2 of which are pivot wheels.

2.6 OTHER RISKS

Tools or any other materials other than food products must not be put in the tub or through the exit chute.Actions of this kind constitute a serious risk to anyone near the machine.

Only suitable food and sterilising products should be used.

2.7 PERSONAL SAFETY WEAR

When using disinfectants or discharging compressed air, safety googles and rubber gloves must be worn.This personal safety wear must be provided by the owner.

2.8 NOISE LEVELS

The equivalent continuous A-weighted sound pressure level in the workplace is less than 70 dB(A), for bothwater-cooled and air-cooled machines.


EASYFREEZE

3. STRUCTURE AND FUNCTION OF THE MACHINE

3.1 INTRODUCTION

The machine includes mechanical and electrical elements as well as a cooling system. It is available witheither a water or air cooling system.

3.2 MACHINE STRUCTURE

The cooling units are positioned at the bottom of the machine, whereas the tub, whisk and drive are locatedat the top.The control panel is located on the front of the machine as are the product exit chute, drip tray and tub stand.

3.3 MACHINE FUNCTIONS

The cooling circuit consists of a compressor with a supply tube that leads to the condenser, drier filter,spyhole, solenoid valve, injection nozzle and on to the whisk cylinder. A reflow suction pipe then completesthe circuit by returning to the compressor.The whisk cylinder contains a whisk powered by a gear reducer. A cover closes the cylinder at the top and theexit chute is located at the front and can be closed with a sliding door.

3.4 SAFETY COMMANDS AND DEVICES

The machine must be connected to a socket protected against faulty currents. For more specific safety info,see the Specification section 1.5.The cylinder cover is protected by a magnet code lock switch. The cover is not fitted with a lock mechanismas it does not need one.If the cover is not on the machine, it will not start (see section 8.2. Troubleshooting).All the drive units are protected against overloads by an overload cutout relay.

- Refit the spatula- Turn the safety device on


EASYFREEZE

4. OPERATOR COMMANDS AND FUNCTIONS

4.1 COMMANDS

4.1.1 DISPLAY

When the machine is turned on the software version is shown on the screen.If the machine does not start, your technician will need to inform the manufacturer of both the machine's serialnumber found on the identification plate and the software version.

This will help the Promag.technical staff to solve the problem.

DISPLAY

STOP button

CLEAN button

ICE CREAM PRODUCTION button

FRUIT PRODUCTION button

EXTRACTION button

COOLING button

DECREASE button

INCREASE button


EASYFREEZE

4.2

STOP BUTTON

Press this button to stop the machine. The relative LED lights up and STOP is displayed on the screen.

4.3

CLEAN BUTTON

Press this button to start the whisk turning slowly for 3 minutes. After that the machine stops automaticallyto avoid excessive wear on the cylinder and whisk.The screen displays a timer that counts down the 3 minutes.

4.4

ICE CREAM PRODUCTION BUTTON

Press this button to cool the product in the cylinder until the time set on the display expires or the setconsistency is reached (HOT).The display shows this message:

SET is the total number of whisk minutes (100 means 10 minutes, 110 means 11 minutes etc.). The time canbe varied from 1 to 30 minutes (resolution of 10 on the display) using the Increase and Decrease buttons.ICE CREAM is the total number of whisk minutes already run. In this case the increase is 10 at a time.When the time has expired the SET value can be increased again to extend the whisking time.

The time can ONLY be INCREASED.

Press the Ice cream Production button to display the second check, i.e. the consistency, for 10":

When the set consistency is reached, the whisk keeps running and a siren indicates that the ice cream isready.

SET 100ICE CREAM 000

SET 100HOT 071

4.5

FRUIT PRODUCTION BUTTON

The cycle is exacly the same as the Ice cream Production cycle.


EASYFREEZE

4.6

EXTRACTION BUTTON

This function is only enabled when Production is on, HOT has been reached or the Whisk timer has run out.When this function is activated the relative LED lights up, only the fast whisk motor is activated and the timercountdown is displayed on the screen.

To stop the whisk press STOP or wait 3 minutes.From Extract ON mode you can also access the Cooled Extraction function by pressing the Ice creamProduction button.In this case the Production LED lights up for 20 seconds after which the machine returns to standard extraction,unless the total extraction time of 3 minutes has expired, in which case the machine STOPS directly.

4.7

HEATING BUTTON

Press this button to heat the mixture in the tub. The screen will display this message:

The top line shows the set value that needs to be reached and the bottom line shows the actual temperature.The set temperaure can be changed using the arrow keys. If the Set value is set in a range between 65 and84°C (inclusive) a pause time is calculated automatically at which the mixture is maintained.In this case the screen displays the pause time as follows:

where the top line shows the set temperature reached, followed by the coundown of the pause time and thebottom line shows the temperature of the mixture.When Set is paused it cannot be altered.When the pause time expires the machine switches to Ice cream Production.If, on the other hand, the set temperature is lower than 65°C or higher than 84°C when Set is reached themachine switches directly to Ice cream Production.

The heating function is enabled only if the tub temperature is above 0°C.

4.8

INCREASE AND DECREASE BUTTONS

These buttons enable the Set temperature or values to be increased or decreased.

TIMER 03:00

SET 85°CMIX 20°C

SET 075 15:00MIX 76°C


EASYFREEZE

4.9 ICE CREAM PRODUCTION (WHISKING)

Having washed, sterilised and completely rinsed the machine before using it, take the mixture and pour it intothe tub abiding by the minimum and maximum quantities indicated in this manual.Before pouring out the mixture make sure that the ice cream exit door is properly closed.Select the PRODUCTION function and wait for the mixture in the tub to reach the set consistency. When themachine reaches the required consistency a siren sounds to indicate that the ice cream is ready to beextracted.

4.10 ICE CREAM EXTRACTION

When the production cycle is terminated, indicated by a siren, the ice cream should be extracted as follows:

- Place the tub on the stand (ref. 1), under the ice cream exit chute (ref. 2).- Turn the icecream exit door release lever to the left (ref. 3)- Raise the door lever and turn it to the right to lock the door open.- Select the EXTRACTION function

When the extraction time expires, press STOP and move the door back to the closed position. Turn the leverto the left, lower the door lever and close it by turning the lever to the right.

1

2

3


EASYFREEZE

5. ALARMS

When an alarm is triggered a message appears on the display. Usually the alarm shown on the display canbe reset by pressing any of the buttons on the pushbutton panel. If the message is left on the display it meansthat the alarm has not been reset.

The table below shows the alarms that may occur:

MRALA NOITPIRCSED

neporevoC

)neporevoc(hctiwstengamytefas:SMI.potSstesenihcam,gninaelCmorF

,sedomgnimmargorPnI.deyalpsidtonsiti,gnitaeHdnanoitcudorPnIrevoC"egassemyalpsideht,revocehtgnisolcnehW.detacidnisiti,oot

.sraeppasidnoos"nepo

mralaRP

:RP hctiwSerusserPehtdnaFFOnrutstuptuoehtlla,dereggirtsihctiwserusserpehtnehW

tonseodsihT.deyalpsidsiegassemmralaRPehT.spotsenihcamfoynasserpegassemehteteledoT.tesersienihcamehtfiraeppasid

.snottubeht

mralaSRO

:LTR yalerdaolrevoksihwwolSdnaFFOnrutstuptuoehtlla,dereggirtsidaolrevoksihwwolSehtnehW

seodsihT.deyalpsidsiegassemmralaSROehT.spotsenihcamehtynasserpegassemehteteledoT.tesersienihcamehtfiraeppasidton

.snottubehtfo

mralaFRO

:VTR yalerdaolrevoksihwtsaFdnaFFOnrutstuptuoehtlla,dereggirtsidaolrevoksihwwolSehtnehW

seodsihT.deyalpsidsiegassemmralaFROehT.spotsenihcamehtynasserpegassemehteteledoT.tesersienihcamehtfiraeppasidton

.snottubehtfo

mralaROC

:CTR yalerdaolrevorosserpmoCFFOnrutstuptuoehtlla,dereggirtsidaolrevorosserpmoCehtnehWsihT.deyalpsidsiegassemmralaROCehT.spotsenihcamehtdna

egassemehteteledoT.tesersienihcamehtfiraeppasidtonseod.snottubehtfoynasserp

mralaVET .ebdeenfi,tiecalperdnaVETrosneskcehC

mralaSET :CTR atsomrehtytefaS t yaler.spotsenihcamehtdnadeyalpsidsiegassemmralaSETehT


EASYFREEZE

6. SETTING UP THE MACHINE

6.1. FOREWORD

Check the packaging before opening it. If the packaging is not in perfect condition the machine may bedamaged too. In this case open the packaging only with a representative of the shipping company present, sothat any damage caused during transportation can be reported.

6.2. INSTALLATION

6.2.1. WATER-COOLED MACHINE

Do not install the machine in a working environment with a temperature below 0°C.If room temperature drops below freezing point check that the water circuit has been drained completely.

RISK OF FREEZING

6.2.2. AIR-COOLED MACHINE

To guarantee that air circulates properly the machine must be positioned at least 10cm from walls or otherobstacles.

6.3. INSTALLATION (TO BE PERFORMED BY SPECIALIZED PERSONNEL ONLY)

1. Put the plugs in the sockets to activate the power supply.2. Check the rotation direction. The whisk must turn in an anti-clockwise direction.

This can be checked from the hopper. The rotation direction can be changed by inverting the phase wires.3. Check the water inlet-outlet connection.

- Behind the machine there is a plate that says Inlet. Connector 3/4”.

6.4. START UP

1. Put the plug in the socket2. Connect up the water supply and open the tap.3. The machine is ready to start.


EASYFREEZE

7. MAINTENANCE

7.1. DAILY MAINTENANCE

The machine must be turned OFF at the main switch or the plug must be pulled out.

The machine should not be cleaned with devices using compressed air.

The components that come into contact with the ice cream must be washed and sterilised daily. To do this,follow the instructions below:

7.1.1. REMOVING THE COVER

To remove the cover (ref. 1) slide the lever (ref. 2) out from the twohinges (ref. 3) fixed on the top of the machine.Wash the cover with water and a detergent, rinse it and then soak it ina sterilising solution. Then rinse the cover again and reassemble it.

When using the sterilising product, follow theinstructions provided by the product manufacturer.

7.1.2. REMOVING THE WHISK

Take off the pin (rif. 6) and remove the whisk (ref. 4) from the tub and disassemble the scraper blades (ref. 5).Wash the pieces you have removed with water and a detergent, rinse them and then soak them in a sterilisingsolution. Then rinse the whisk again and reassemble it.

When using the sterilising product,follow the instructions provided by theproduct manufacturer.

Reassemble all the pieces, taking care to grease the sealswith a thin film of lubricant.Reassemble the scraper to the beater. Proceed as follows:1.Insert the scraper into its seat, making sure it is in the

correct position. In fact, the side of the scraper with thelongest end must remain at the bottom (see photo 1).

2.Press down on the scraper, as illustrated in photo 2,until it clicks into place.

3.Repeat steps 1 and 2 for the other scrapers.

4

5

5

5

6

Photo 1 Photo 2

2

1

3


EASYFREEZE

7.1.3. REMOVING THE ICE CREAM EXIT CHUTE DOOR

To remove the ice cream exit chute door lift it by turning the lever (ref. 1) to theleft. Raise the lever and the door and lock the door in the raised position byturning the lever to the right until it stops.At this point remove the O-ring (ref. 2) at the bottom of the door's sliding rodand extract it. This enables the lever to be freed too.Wash the pieces you have removed with water and a detergent, rinse them andthen soak them in a sterilising solution. Then rinse the door again andreassemble it. Reassemble all the other pieces, taking care to grease theseals with a thin film of lubricant.

When using the sterilising product, follow the instructionsprovided by the product manufacturer.

7.1.4. STERILISING THE MACHINE

The machine must be washed and sterilised at the end of every shift.To do this open the cover, fill the tub with water, close the cover, select the Cleaning function and run themachine for 3 minutes. Then press the STOP button and drain the liquid out by opening the exit door on thefront of the machine.Fill the machine up again with water and detergent, close the cover, select the Cleaning function and run themachine for 3 minutes. Then press the STOP button and drain the liquid out by opening the exit door on thefront of the machine.Fill the machine up again with water and a steriliser, close the cover, select the Cleaning function and run themachine for 3 minutes. Then press the STOP button and drain the liquid out by opening the exit door on thefront of the machine.Repeat the operation with water only to rinse.

When using the sterilising product, follow the instructions provided by the productmanufacturer.

7.2. MONTHLY MAINTENANCE

Turn the machine OFF at the main switch or pull the plug out.

Check for any leaks (oil, water, anti-freeze etc.).

Clean the condenser once a month (only air-cooled machines).To do this take off the corresponding panel and using a brush with soft bristles clean the air condenser coolingblades.

Do not use metal brushes or sharp objects as these may damage the laminas and cause thecoolant to leak.

Before restarting the machine, all the panels must be reassembled.

1

2


EASYFREEZE

8. TROUBLESHOOTING

8.1. FOREWORD

8.1.1. SAFETY STANDARDS

STOP the machine or pull the plug out.

The procedures to be taken in the event of a fault are described in section 8.2.

If the fault cannot be remedied with the aid of the instruction manual, contact a qualifiedtechnician.

Only specialised technical personnel should be allowed to repair the machine.

7.3. RECOMMENDED PRODUCTS

7.3.1. COOLANT

Type: R404

7.3.2. COMPRESSOR OIL

Type: POE 32 FC

7.3.3. DETERGENTS

Use a normal, commercially available, biodegradable detergent that is not aggressive.

7.3.4. DISINFECTANT

Powder for cleaning and disinfecting the machine:Type: P3-ASEPTO-2000Toxicity class: 5, EGA - No. 30564Contents: alkaline phosphate and alkaline carbonate

Acid. Do not swallow. Avoid contact with eyes and skin.

7.3.5 DETERGENT FOR STEEL

Odorless, atoxic, suitable for use with foodstuffsType: Neoblank-SprayGas: Propane/ButaneContents: in compliance with EEC recommendations


EASYFREEZE

- Fasten the tub cover- Get a technician to check the main

switch and replace it if necessary.Get a technician to check thereason for the short circuit,remedy it and replace the fuses.

- The tub cover is loose.- Either the main switch, general

fuse or command current overloadis malfunctioning as the result ofa short circuit or a machineoverload.

The machine doesn't work ordoesn't start

- For water-cooled machines: thereis no or not enough cooling water.

- For air-cooled machines: thecondenser is dirty or not enoughair is circulating.

- The air condenser fan is faulty.

- Checks (water-cooled):- Open the water tap and the

cooling tap water valve- The water pipes are crimped- Checks (air-cooled):- Clean the fan blades- The machine must be 30 cm

away from any obstacles- Remove the fan and if necessary

replace it

The refrigerating system keepsturning on and then back off

The machine is not cold enoughso the ice cream is not the rightconsistency.

- Check with a technician:- Leakage points in the refrigerator

circuit- Mend any gas leaks- Top up with coolant

Not enough coolant in therefrigerating system, during thecooling process air bubbles can beseen through the liquid spyhole.The thermostatic expansion valve isfunctioning irregularly.

The refrigerating system worksbut the ice cream is not the rightconsistency.

- The scraper blades are worn (theyno longer reach the walls properly)so a layer of ice keeps formingon the walls of the cylinder.

- Replace the scraper blades.

Faults Eventual causes Remedies

8.2 TROUBLESHOOTINGI


EASYFREEZE

9. DISABLING AND STORAGE

9.1. FOREWORD

9.1.1. SAFETY NORMS

The machine should never be laid on its side. as the oil in the compressor will leak into the refrigeratingsystem.The machine must always rest on the two pivot wheels.

9.2. STORAGE REGULATIONS

The machine can be stored for as long as you wish, but storing is always a risk. The space needed for all themachine types is about 1m².For machine weight, see section 1.4 Specifications.

The temperature in the storage environment should never be below 0°C, as if it is the water left in the condenserwill freeze. For water-cooled machines all the water must be drained out of the machine (see section 9.3.Disabling the machine).

9.3. DISABLING THE MACHINE

When the machine is installed in an environment and the temperature drops below 0°C, if the machine iswater-cooled all the water must be drained out. This can be done by attaching a compressed air supply to thewater inlet (the connector is 3/4”) and blowing air into the system at a pressure between 4 and 6 bars, untilthere is no more water left in the system.

Clean and sterilize the machine inside and outside. Then rinse it with warm water and dry it with a dry cloth.

Spray the machine with a steel detergent spray and spread the detergent around with a dry cloth. Thisremoves any dirt and protects the machine against rust (see section 7.3.7.).The machine must be covered to keep dust and dirt off it.It should be uncovered only in very cold conditions to prevent condensation forming.

9.4. RESTARTING THE MACHINE

Clean the machine and dry it with a dry cloth.Then continue as described in the section 6.4 Setting up.


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10. PACKAGING AND TRANSPORT

10.1. FOREWORD

10.1.1. SAFETY NORMS

Note!Never lay the machine on its side! (see section 9.1.1 Storage safety norms).

10.1.2. QUALIFIED PERSONNEL

The machine should only be moved by specialized personnel using a fork lift truck.

10.2 PACKAGING

First the machine must be emptied and cleaned.Then place the machine on a wooden pallet (do not rest the machine on its wheels - if necessary encase themwith wood), and secure it with two supports.Pad carefully any points that come into contact with the straps.Then pack the machine inside a cardboard box. Pack out any gaps with packing material.The packaging must carry the following symbols: two arrows pointing upwards, a glass symbol to indicate thecontents are FRAGILE, an umbrella symbol to indicate the package must be protected against water. Ifpossible it shold also carry the delivery note or serial number.

10.3 TRANSPORT

Type of machine: 2000 3000

External dimensions:Height: 1180 mm 1290 mmWidth: 505 mm 550 mmDepth: 800 mm 920 mmNet weight: 190 kg 230 kg

A fork lift truck should always be used when loading, unloading or transferring the machine.If necessary use straps and strap tensioners to load the machine on the fork lift truck.


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11. WASTE DISPOSAL AND TREATMENT

11.1 FOREWORD

11.1.1SAFETY NORMS

Coolant must be disposed of carefully, i.e. in a proper waste disposal container.Cog and compressor oil must also be collected and disposed of in the correct manner.

11.1.2 QUALIFIED PERSONNEL

Personnel must be properly trained and instructed and must always abide by local legislation regarding theenvironment.People, animals and the environment are often put at risk as a result of ignorance.

11.2 WASTE DISPOSAL AND TREATMENT

Use any original packaging, if still suitable, and send back to the manufacturer or an authorized agent.Coolant must be carefully drained off.Cog and compressor oil must be put in separate containers.Then the remaining parts can be disposed of.

11.2.1 WEEE (Waste electrical and electronic equipment disposal)

In compliance with the EEC Directive 2002/96/CE, also known as WEEE, this symbol displayedon the side of the product or packaging indicates that the product must not be disposed of withnormal urban solid waste. On the contrary it is the owner's responsibility to dispose of it at asuitable disposal centre for waste electrical and electronic equipment. Differentitaed wastecollection enables any reusable materials to be recycled more easily as well as reducingimpact on the environment and health risks.For more information regarding the correct disposal of the product, contact the local authoritiesor the retailer you purchased the product from.

11.3 ARRANGING MATERIALS FOR DISPOSAL

Be careful when separating the different materials. Put stainless steel with stainless steel, plastic with plastic,copper with copper, aluminium with aluminium etc.Then take these different materials to a suitable local waste disposal centre.

Remove any stiff foam plastic from the cooling cylinder, as well as any copper piping and seals. Then thecylinder can be put with the steel parts.Any stiff foam plastic can be thrown away with normal waste. Dispose of the rest of the materials in compliancewith current legislation.The side panels and exit chute and the cover without the handles, rings and cooling cylinder are all made ofstainless steel.The frame and and any parts painted grey are made of steel (St 37-2).The cold conductor and electric cable (stripped of insulating) are made of copper. The cable shielding, sealsand black handles are made of plastic.The motor housing is made of aluminium .A list of the pieces can be sent by the manufacturer on request.The manufacturer is willing to dispose of the machine for you, but this is a service that must be paid for.

11.4 DISPOSAL CENTRES All machine parts must be disposed of by an authorised agent or by an official local waste disposal unit.


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12. SPARE PARTS

12.1 FOREWORD

When you order spare parts you must provide a number of clear indications regarding the machine:

1. The exact type of machine (indicated on the front of the machine)2. The machine's serial number number (indicated on the plate on the back of the machine)

13. INFORMATION IN CASE OF EMERGENCYFire is not a hazard that can be completely excluded.

Actions to be taken:

1. Pull out the mains plug.2. If necessary extinguish flames using a powder fire extinguisher3. Inform the fire brigade

Easyfreeze type machine electrical specifications

Values for 3x400V/50Hz

Machine type 2000 3000Whisk motorP2 1,5 kW 3 kWI2 4.6 A 9,7 ACompressorP 3 kW 3,7kWI 10,5 A 14,2 AAir condenser fanP 170 Watt not includedI 0,34A not included

Easyfreeze 2000 Easyfr ee z e 3000 · 2019. 7. 27. · 2 File:easyfreeze_G - 09/04 - ed. 2...

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Transcript of Easyfreeze 2000 Easyfr ee z e 3000 · 2019. 7. 27. · 2 File:easyfreeze_G - 09/04 - ed. 2...