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    Experimental Strain Analysis of the Mastof a 420 Sailboat During Sailing

    G. Pellicioli and N. Petrone

    Dipartimento di Ingegneria Meccanica, Universita di Padova, Via Venezia, 1 35100 Padova, Italy

    ABSTRACT: Aim of the work was the experimental strain analysis of a 420 sailboat mast during

    sailing: this type of data is of great interest in the structural design of sailboat masts and hulls as well as

    in the sail-making. The work involved the design, calibration and installation of strain gauge bridges at

    seven sections of an instrumented mast and at the shrouds: this was followed by the collection of

    strain data during simulated laboratory rigging tests and real sailing sessions with medium/strong

    wind. Compression loads at the mast step were recorded with a customised load cell calibrated on a

    force platform. On the basis of laboratory calibration constants, the strain measurements were

    converted into structural loads and averaged over steady states during rigging and sailing either close

    to the wind or beam reach: the longitudinal bending moment, the lateral bending moment and theaxial loads were analysed and plotted along the 6.20 m mast length. Highest values of lateral bending

    (146 14.5 Nm) were recorded at the mast head, whereas longitudinal bending showed highest

    values at the vang connection to the mast (229 29 Nm). Tension loads acting on the shrouds were

    also measured with highest values of 2887 167 N. The knowledge of loads acting along the mast

    will support the designers in improving the masts cross section profile, the material selection and the

    validation of numerical structural analysis. Moreover, experimental data about the loads acting on the

    standing rigging and on the mast-step during sailing will support the optimised design of the boat shell.

    KEY WORDS: 420 sailboat, mast, sailing loads, shrouds, strain analysis

    Introduction

    Innovation in masts cross sections and appropriate

    selection of materials oriented to the optimum

    stiffness, strength and durability are possible only if

    reliable data about the distribution of bending

    moments acting along the mast during sailing are

    available. In addition, the accurate knowledge of

    loads acting on the standing rigging and on the

    mast step supports a possible optimised design of

    the boat shell. Furthermore, experimental data may

    also be used to validate computational fluid

    dynamics predictions of the sail behaviour and

    numerical structural models of the redundant mast-

    hull system [1]. Finally, from a sail designer point of

    view, the knowledge of the masts deflection line in

    the longitudinal and lateral planes is fundamental

    for an efficient sail design: displacement measure-

    ments are difficult to perform in a rough environ-

    ment like a sail regatta, so an indirect structural

    approach can be adopted to estimate the deflection

    state of the mast.

    Very few experimental data from real sailing ses-sions are available, or they are restricted to few

    components and not to the whole mast-hull system:

    in some cases, only laboratory tests under simplified

    loading conditions were performed [1] and compared

    with numerical structural simulations. Other

    approaches to the problem such as numerical models

    without experimental validations or scale models are

    possibly characterised by high unreliability levels: at

    present it is very difficult to predict numerically the

    real load and displacement conditions during sailing

    because of the complexity and variability of sea-

    wind-sailboat dynamics.

    Given these facts, the first objective of the work

    was the development of an integrated system for

    measuring the structural loads on the mast and the

    standing rigging of a 420 dinghy. The main research

    requirement was the minimum modification of the

    real mast-hull system and the possibility of transfer-

    ring the instrumented components and the adopted

    methodology to other dinghies.

    The second objective of the study was the measure

    of bending moment diagrams in the longitudinal and

    lateral planes corresponding to well defined states of

    the rigging and to different point of sailing underknown wind and sea conditions.

    2010 Blackwell Publishing Ltd j Strain (2010) 46, 482492482 doi: 10.1111/j.1475-1305.2009.00673.x

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    Materials

    The boat reference frame adopted is a system of three

    orthogonal axes X, Y, Z. The origin of the coordinate

    system is placed in correspondence of the centroid of

    the masts cross section, at the mast step. Then, X

    axis is oriented in the direction of the axis of sym-

    metry of the section, that is the direction of thelongitudinal axis of the boat; Z axis develops in the

    direction from the step to the head of the mast and Y

    axis complete the triad (Figure 1).

    The mast and the standing rigging measurement

    systems were designed, calibrated and installed in

    order to measure the dynamic structural loads during

    sailing with minimum disturb effect: strain gauges

    were directly applied to components such as the mast

    and the shrouds, whereas a low profile two compo-

    nent load cell was specifically designed to measure

    the vertical and the longitudinal loads at the maststep, as described in what follows.

    Instrumented mast

    The mast used for this research project is produced by

    Super Spars company (Fareham, New Hampshire,

    England). It is made of aluminium alloy by extrusion,

    cutting and welding. The surface is anodised to pre-

    vent corrosion; linear density given by the con-

    structor is 0.94 kg per meter of length. The mast is

    6200 mm long, the main section measures 57.5

    70.5 mm and it is uniform for about 4500 mm of the

    total length, while the remaining part of the extru-

    sion is tapered up to the top section that is 32.5

    34.5 mm. In correspondence of the mast head and ofthe mast step there are two steel components that

    respectively allow the movement of the mainsail

    halyard and of running rigging.

    After a preliminary study of the different possible

    loading configurations and of the effects on the sys-

    tem mast-hull generated by the combined action of

    standing and running rigging, the seven measure-

    ment sections were chosen as listed in Table 1 and

    sketched in Figure 1.

    Fundamental loads considered for the definition of

    measuring systems were bending moments in thelateral (Mfx) and longitudinal planes (Mfy) together

    with the axial load (N), as shown on Figures 2 and 3.

    Against a structural analysis of the mast during the

    navigation, the boat with sails hoisted was taken as

    reference situation.

    Wheatstone bridge circuits were used for the mea-

    surement of resistance changes from strain gauges.

    The types of connection used are: Quarter bridge,

    Half bridge and Full bridge, depending on measured

    loads [2]. The bending moment in the longitudinal

    plane Mfy were measured at mast sections number 1,

    2, 3, 4 and 5 (Figure 3) with four strain gauges at each

    section connected with a Full Wheatstone bridge as

    shown in Figure 4 (gauges from #1 to #4). Gauges

    type HBM 0.6/120-LY43 were used having a 0.6 mm

    measuring grid to match with the narrow available

    planar surface (gauges #2 and #4) at the sides of the

    mainsails head groove. The bending moment in

    lateral plane Mfx was measured at sections 4 and 6

    7

    6

    5

    4

    3

    2

    1

    SR

    MS

    SL

    Y

    Z

    X

    Figure 1: Indication of measuring points along the mast andreference frame adopted on the sailboat

    Table 1: List of measuring points, measured load components

    and adopted names of measuring channels

    Point Description

    Measured

    loads Measuring channels

    7 Mast head Fz M7N

    6 Above shrouds junction Mfx M6Mx

    5 Under shrouds junction Fz, Mfx, Mfy M5My, M5eL, M5eR

    4 Under cross-trees junction Mfx, Mfy M4My, M4Mx

    3 Under the parrel Fz, Mfx, Mfy M3My, M3eL, M3eR

    2 Mast hole Fz, Mfx, Mfy M2My, M2eL, M2eR

    1 Above vangs connection

    with the mast

    Fz, Mfx, Mfy M1My, M1eL, M1eR

    SR, SL Shrouds TL, TR S_SX, S_DX

    MS Mast step Fz, Fx FX, FZ

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    (Figure 3) with two couples of strain gauges (#L and

    #R) connected as Half bridge and placed exactly on

    the cross section principal inertial axis (the neutral

    axis of bending moment Mfy). At sections 1, 2, 3 and

    5 both lateral bending moment and axial load were

    measured, by means of lateral strain gauges #L and

    #R in a three wires Quarter bridge configuration.

    Assuming a linear elastic behaviour it was possible to

    calculate lateral bending moment Mfx from the Left/

    Right strain values difference and normal stress N

    from the strain values average. Quarter bridges were

    adopted to reduce the overall number of strain gau-

    ges applied on the mast, and the three wire connec-

    tion allowed for temperature compensation: for the

    purpose of this work this approach was considered

    effective for estimating the axial load trend across the

    mast on the basis of the channels laboratory cali-

    bration in bending and axial loads. On the other

    hand, the axial load was measured with a Full

    Wheatstone bridge at all sections where it was con-

    sidered fundamental (at the mast head section 7 andat mast step).

    To prevent damages or short circuit on the mea-

    suring system, all strain gauges and their connectionswere insulated with silicone.

    Mfx

    6

    5

    4

    3

    Z

    Y

    2

    1

    Figure 2: Sketch of the lateral bending moments Mfx at thecorresponding measuring sections

    Mfy

    5

    4

    3

    2

    1

    Z

    X

    Figure 3: Sketch of the longitudinal bending moments Mfy at

    the corresponding measuring sections

    3

    L RCentroid

    24

    Y

    X

    1

    Figure 4: Main cross section of the mast with indication of the

    strain gauges positions

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    Shrouds and mast step

    Shrouds tension was measured with four strain gaugesconnected as Full bridge, installed directly applied

    in correspondence of the chain-plates as shown in

    Figure 5 and calibrated on a servohydraulic test

    machine in tension. This ensured the possibility of

    measuring loads without changing some important

    parameters such as the length and stiffness of the

    shroud, by preserving the possibility of fine tuning

    given by different pin positions at the chain-plate.

    For the measurement of loads at the mast step, a two

    component load cell (Figure 6) was specifically de-

    signed and calibrated. It consists in a stainless steel

    block that was CNC machined in order to match

    upwards with the mast step stud and downwards with

    the standard connection rail fixed to the sailboat hull.

    Themast step stud was hosted in the elongated hole of

    anupperplateconnectedtothelowerplatebymeansof

    two horizontal lamina (measuring the vertical load Fz)

    andtwoverticallamina(measuringthehorizontalload

    Fx). On each pair of laminas, four strain gauges con-

    nectedasFullbridgeswereproperlyplacedtoobtainthe

    two decoupled FX, FZ force channels [3]: strain gauges

    measuringdeformation zduetoFZforcewereplacedat

    the most external part of the upper and lower faces of

    the horizontal laminas and strain gauges measuring zduetoFXforcewereplacedatthelowerpartoftheinner

    and outer faces of the vertical laminas (Figure 7).

    Data acquisition systems

    A Somat 2300 CC data acquisition system was used

    for data collection both during laboratory and sailing

    tests: the system can record 16 strain channels and 16

    Figure 5: Instrumented chain-plate at the left shroud

    Figure 6: Top-side view of the instrumented load cell at the

    mast step

    Fz

    Fx

    x

    MN

    MX

    XZ

    Z

    e1 = ez

    e2 = ez

    e3 = ez

    e4 = ez

    e7 = eze6 = eze5 = eze8 = ez

    Figure 7: Placement of sensing strain gauges for FZ and FX Full bridges on the mast step load cell

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    analog channels. Sampling rate of 40 Hz and 500 Hz

    per channel were used respectively during laboratory

    and sailing tests.

    An inertial platform MTi Xsens (miniature Attitude

    and Heading Reference System AHRS) was applied at

    the mast hole for measuring the boat orientation

    during sailing, synchronously connected to the Somat

    2300 system: the boat roll, pitch andyaw anglesduringsailing were therefore available and allowed to recog-

    nise the different point of sailing during a sailing

    session. The sailing test was entirely filmed also via

    commercial video camera from a motorboat.

    Methods

    Calibration tests

    All measuring systems were calibrated in the labora-

    tory. Strain gauge bridges installed on the mast were

    calibrated with several static tests after applying canti-lever loads in the two bending planes at each sections.

    Bythismethod,calibrationconstantsexpressedinNm/

    mV/V were obtained at each mast section. These values

    were used during data analysis to estimate bending

    moments Mfx, Mfy and axial load N from the bridge

    voltage output during the measurement tests [3].

    The two chain-plates mounted on the shrouds were

    calibrated on a servohydraulic machine at each po-

    sition of the pin in the plate.

    The mast step load cell was calibrated on a labora-

    tory rig reproducing the bottom rail on a BERTECforceplatform fixed to the ground and the mast step stud for

    load application with servohydraulic cylinders.

    Full scale laboratory tests

    In order to assess the complete system reliability

    before putting to sea for the sailing tests, a restraint

    system similar for dimensions and disposition to the

    mast hole and the shrouds connections existing on

    the 420 was accurately reproduced on a laboratory

    bench. During the laboratory tests a BERTEC dyna-

    mometric platform was used to measure forces Fx and

    Fz acting at mast step and validate measurement

    coming from the mast step load cell.

    The laboratory tests aimed to reproduce the normal

    procedure of boat manning and to evaluate the pureeffect of a man hanging on the trapeze. In particular,

    several states were recorded in sequence correspond-

    ing to typical rigging and manning states:

    state A: jib joisted from resting state;

    state B: from state A, applying loads at the

    mainsail halyard;

    state C: from state A, man of 75 kg at the right

    trapeze;

    state D: from state A, man of 75 kg at the left

    trapeze.

    The different states were maintained for at least 10 s

    in order to stabilise and clearly distinguish the load-

    ing configurations: each state was also repeated at

    least three times to allow for estimating correspond-

    ing average values.

    Sailing tests

    Navigation tests were performed in the Adriatic

    sea with medium/strong wind conditions (about

    68 m s)1), under expert coaching. The acquisition

    system was positioned with its battery close to the

    mast step into a protective case: the additional mass

    of the data acquisition system with cables and battery

    was around 10 kg.

    Before putting out to sea, an important measure-

    ment of the rigging state was made. This state was

    named A being equivalent of state A simulated dur-

    ing the laboratory tests (jib hoisted).

    M N O P Q R

    1908.55Time (s)0

    Figure 8: Schematic overview of a navigation test lasted about 30 min. The red plot is a qualitative representation of yaw signalcoming from the inertial platform

    2010 Blackwell Publishing Ltd j Strain (2010) 46, 482492486 doi: 10.1111/j.1475-1305.2009.00673.x

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    Several training and regatta operations (Figure 8)

    were made with two expert sailors of total mass

    135 kg. During this test the sailboat:

    sailed close to the wind on starboard tack (M and

    O) and on port tack (N and P) with bowman

    (80 kg) at the trapeze;

    sailed beam reach with the spinnaker on porttack (Q) and on starboard tack (R);

    made several tacking and jibing between differ-

    ent point of sailing.

    Data analysis

    Data collected from the strain signals were subse-

    quently analysed introducing the static calibration

    constants: bending moments Mfx, Mfy and axial load

    N were calculated by direct linear transformation and

    plotted on diagrams having the vertical axis coinci-dent with the Z coordinate along the mast and the

    horizontal axis corresponding to the bending

    moments under evaluation. It is worth noting that

    the Mfx bending moment diagram will be plotted on

    the side of fibres in tension, that means looking

    at the sailboat mast from bow to aft (in the negative

    X axis direction): likewise, the Mfy bending moment

    diagrams will lay on the side of fibres in tension as if

    looking at the boat from right to left (in the positive

    Y axis direction).

    Results

    One of the major objectives of the work was to obtain

    the bending moment diagrams in the longitudinal

    and lateral planes corresponding to fundamental

    states from the rigging action and the sailing events:

    the results will then be presented in terms of plots

    obtained from laboratory and sailing tests, high-

    lighting noticeable differences to be further

    addressed in the discussion.

    Laboratory tests

    A bent state of the mast in the lateral plane resulted

    evident during state A (Figure 9), despite the maxi-

    mum care in the rigging setup. In the further states

    analysis, the subsequent additional bending

    moments due to the man on a trapeze were referred

    6

    5

    4

    3

    Z-coordinate(m)

    2

    1

    06000 4000 2000 2000 4000

    Axial load (C)

    Axial load (A)

    60000(N)

    Figure 9: Results of laboratory tests. Values of the structural

    bending moments along the mast axis in different states

    170

    240

    130

    130

    180

    120

    180

    3200 State M State N 426Time (s)

    260M2Mx

    (Nm)

    M3Mx

    (Nm)

    M4Mx

    (Nm)

    M5Mx

    (Nm)

    M6Mx(Nm)

    220

    Figure 10: Results of laboratory tests. Diagram of lateral bending moments with man on the right (C) or left (D) trapeze

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    to the state A bending diagram as a baseline. These

    additional bending moments were named Mfx* and

    showed a high degree of symmetry as expected

    (Figure 10).

    Highest peak values of bending moments Mfy onthe longitudinal plane were recorded in correspon-

    dence of section 4 (Figure 9): the shift from state (A)

    to the other two states of man on the right (C) and on

    the left trapeze (D) causes small changes. On the

    other plane, the effect of the trapeze on the lateral

    bending moment Mfx* is much more evident

    (Figure 10).

    The differences between the longitudinal and

    lateral bending moments are appreciable both in

    terms of absolute values of peaks of bending

    moments (Mfy peaks are more than twice higher than

    Mfx peaks) and of location of peaks: section 4

    experiences maximum longitudinal bending, section

    2 experiences maximum lateral bending.

    Shrouds tension loads recorded in state A were

    1674 N at the right and 1190 N at the left side,

    confirming an asymmetric mast rigging state. The

    axial load curve along the mast axis had a maxi-

    mum values between the shrouds connection and

    the mast hole and showed the comparison of

    additional loads due to the man on the trapeze

    (Figure 11). In this last condition, the maximum

    values of forces at the mast step, Fz =)

    5090 N andFx = 370 N, were recorded.

    Sailing tests

    After sailing tests, strain data were again convertedby means of the calibration constants into bending

    moments Mfx, Mfy and axial load N and studied in

    the time domain. Due to the maximum available

    number of 16 channels, the two quarter bridge

    channels named M1eL and M1eR were not recorded

    so that the lateral bending moment Mfx and the

    axial load N at section 1 were only linearly esti-

    mated from the values of the adjacent sections.

    Moreover, some data at section 3 of moment Mfywere showing unrealistic patterns: the correspond-

    ing values were linearly interpolated from the

    adjacent sections 2 and 4.

    The strain signal showed consistently a stable

    mean value for each sailing state with a variable

    superimposed oscillating signal due to the sea waves

    and the wind gusts (Figure 12).

    Considering the aim of the study, oriented to an

    evaluation of steady state loading conditions, the

    measured data were averaged over all the time

    interval corresponding to a certain state: the mean

    values of bending moments along the mast are

    collected in Tables 2 and 3 with the corresponding

    standard deviations. The bending moment curves ofmean values are presented in Figures 13 to 16.

    6

    5

    4

    3

    Z-coordinate(m)

    2

    1

    0250 150200 50100 15010050 200

    Mx (A)

    My (C)

    My (A)

    My (D)

    2500(Nm)

    Figure 11: Results of laboratory tests. Diagram of axial load

    6

    5

    4

    3

    Z-coordinate(m)

    2

    1

    0250 150200 50100 15010050 200

    Mfx* (C)

    Mfx* (D)

    2500(Nm)

    Figure 12: Example plots of the time series of five channels

    from the strain measurements, showing the transition between

    state M and N due to a tacking manoeuvre

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    The first significant result from sailing test was the

    correspondence of state A (Figure 13) with state A of

    laboratory test (Figure 9), mainly in terms of Mfy: also

    the Mfx curve from sailing tests is very similar to the

    Mfx curve in the laboratory tests but much more

    closer to the vertical axis in the case of sailing tests.

    This was interpreted as due to a much more realistic

    rigging state than in the laboratory simulation, to-

    gether with a more accurate setup procedure followed

    in the sailing session under the supervision of an

    expert coach.

    During sailing, the six significant sailing states

    from letter M to letter R (Figure 8) were analysed, but

    for the present discussion structural loads of only

    three significant sailing states M, N, Q have beenplotted (Figures 14, 15 and 16).

    The second evident result is the high negative peak

    values of Mfy at sections 1 and 2 in state M (Fig-

    ure 14), that is very different from Mfy in state A and

    A (Figures 9 and 13): this is correlated with the ten-

    sioning of the vang, acting between the boom and

    the mast, that was not present neither in the labo-

    ratory tests nor in the state A. The particular vang

    configuration showed an unexpected major influence

    on the mast stress condition, that should be consid-

    ered both in the planning stage of an experimental

    measurement and in the mast design.

    A third evident difference between laboratory

    (Figure 10) and sailing tests (Figures 1415) can be

    observed in the Mfx diagrams with a man on the

    trapeze: during sailing tests the effect of thewind clearly modifies moment diagrams: this is

    Table 2: Lateral bending moments during sailing

    Mfx (Nm)

    Close to the wind Beam reach with spinnaker

    On starboard tack (M)

    (Wind angle = )35)

    (Dt = 178 s)

    On port tack (N)

    (Wind angle = +35)

    (Dt = 248 s)

    On port tack (Q)

    (Wind angle = +130)

    (Dt = 447 s)

    On starboard tack (R)

    (Wind an-

    gle = )140)

    (Dt = 334 s)

    Section Mean SD Mean SD Mean SD Mean SD

    Mfx_7* 0.0 n.d. 0.0 n.d. 0.0 n.d. 0.0 n.d.

    Mfx_6 )131.0 10.8 145.9 14.5 124.7 22.6 )97.7 17.8

    Mfx_5 76.2 9.1 )97.1 12.0 )102.1 20.0 64.2 15.4

    Mfx_4 23.8 17.5 )54.6 16.0 38.0 22.0 )3.9 19.3

    Mfx_3 103.8 13.5 )41.0 16.7 15.7 23.6 99.6 20.4

    Mfx_2 )5.0 29.5 13.1 29.4 124.4 37.6 )56.5 36.1

    Mfx_1* )2.4 n.d. 6.4 n.d. 60.9 n.d. )27.6 n.d.

    Mfx_0* 0.0 n.d. 0.0 n.d. 0.0 n.d. 0.0 n.d.

    *Theoretically assumed values; Standard Deviations are not defined (n.d.).

    Table 3: Longitudinal bending moments during sailing

    Mfy (Nm)

    Close to the wind Beam reach with spinnaker

    On starboard tack (M)

    (Wind angle = )35)

    (Dt = 178 s)

    On port tack (N)

    (Wind angle = +35)

    (Dt = 248 s)

    On port tack (Q)

    (Wind an-

    gle = +130)

    (Dt = 447 s)

    On starboard tack (R)

    (Wind angle = )140)

    (Dt = 334 s)

    Section Mean SD Mean SD Mean SD Mean SD

    Mfy_7* 0.0 n.d. 0.0 n.d. 0.0 n.d. 0.0 n.d.

    Mfy_6* 61.4 n.d. 64.3 n.d. 4.0 n.d. 14.7 n.d.

    Mfy_5 71.9 14.2 75.3 10.5 4.7 10.9 17.2 11.0Mfy_4 205.2 20.1 214.9 16.7 204.8 21.3 204.8 23.2

    Mfy_3* )102.6 n.d. )102.8 n.d. 2.6 n.d. )45.2 n.d.

    Mfy_2 )225.0 19.0 )229.3 29.0 )77.8 32.3 )144.7 35.8

    Mfy_1 )224.2 27.1 )228.1 10.5 )94.0 20.6 )127.7 22.9

    Mfy_0* 0.0 n.d. 0.0 n.d. 0.0 n.d. 0.0 n.d.

    *Theoretically assumed values; Standard Deviations are not defined (n.d.).

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    particularly evident at the mast head where the lat-

    eral bending is due only to the wind pressure on themainsail.

    Finally, when the point of sailing changes from M

    (Figure 14) to N (Figure 15), the angle between thewind and the boat changes almost symmetrically and

    6

    5

    4

    3

    Z-coordinate(m)

    2

    1

    0250 150200 50100 15010050 200

    My (A)

    Mx (A)

    2500(Nm)

    Figure 13: Results of sailing tests. Diagram of lateral and lon-

    gitudinal bending moments after hoisting the jib

    6

    5

    4

    3

    Z-coordinate(m)

    2

    1

    0250 150200 50100 15010050 200

    Mx (M)

    My (M)

    2500(Nm)

    Figure 14: Results of sailing tests. Diagram of lateral and lon-

    gitudinal bending moments sailing close to the wind on star-

    board tack (state M)

    6

    5

    4

    3

    Z-coordinate(m)

    2

    1

    0250 150200 50100 15010050 200

    Mx (N)

    My (N)

    2500(Nm)

    Figure 15: Results of sailing tests. Diagram of lateral and lon-

    gitudinal bending moments sailing close to the wind on port

    tack (state N)

    6

    5

    4

    3

    Z-coordinate(m)

    2

    1

    0250 150200 50100 15010050 200

    Mx (Q)

    My (Q)

    2500(Nm)

    Figure 16: Results of sailing tests. Diagram of lateral and lon-

    gitudinal bending moments sailing beam reach on port tack

    (state Q)

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    the two diagrams of Mfx show almost symmetric

    changes in the curves, as expected. Major differences

    are evident when state Q (Figure 16) is compared

    with state N: in this case, state Q corresponds to the

    hoisting of the spinnaker and the surging of the vang

    that justify the great changes in the longitudinalbending moment diagrams both at the mast head

    and at the mast step. On the other plane, the lateral

    bending moment Mfx shows changes due to the effect

    of the different mainsail orientation and the spin-

    naker boom connected to the mast.

    The values of shroud loads in the different points

    of sailing (Figure 17) are justified by the upwind or

    downwind position of each shroud during starboard

    (M, O, R) and port tack (N, P, Q): sailing beam reach

    gives highest tension values as expected due to the aft

    wind sailing and the presence of the spinnaker.

    Discussion

    The rationale of the work was the development of an

    experimental method to measure the bending and

    axial loads acting on the mast and shrouds of a sail-

    boat during sailing: this would allows the collection

    of significant structural load data, useful for an opti-

    mised design of innovative masts and hulls.

    A first limitation of the present work can be found in

    the maximum number of 16 synchronous strainchannels recorded during the tests; another limitation

    is that reported results refer to a single sailing session,

    with specific crew, wind and sea conditions. Further

    activities such as the adoption of improved hardware

    and the planning of additional sailing sessions will

    help in overcoming the mentioned limitations.

    Full scale laboratory tests were useful to analyse the

    structural behaviour of the mast under simulated

    realistic rigging conditions; further, these tests were

    necessary to make the calibration procedures and to

    check the measuring systems reliability. Results of

    laboratory tests were important for a comparison

    with corresponding data from sailing tests in order to

    evaluate the effects of a correct simulated rigging

    setup and the variation of the bending moment

    diagrams due to the wind effect.

    In sailing tests, the adopted approach to measure

    the loading conditions on the mast was suitable to

    give sufficiently reliable data that were not available

    before to our knowledge for this class of sailboats.The bending moment diagrams in the longitudinal

    plane (My) and the lateral plane (Mx) corresponding

    to average values of steady states can be considered as

    the main outcome of the work, both in terms of

    average values and of data variability.

    Several engineering analysis can be addressed and

    carried out on the basis of the collected data, such as

    (i) the estimation of the mast deflection line from the

    combination of mast stiffness and bending diagrams,

    (ii) the evaluation of mast safety factors with respect

    to peak values in the two planes, (iii) the evaluationof mast axial behaviour and eulerian critical safety

    factors, (iv) the analysis and redesign of the overall

    hull structure, using the experimental data as load

    conditions at the mast step and standing rigging

    connections of a numerical model and (v) the local

    hull strength verification at the shrouds fixation

    points and at the mast step.

    Conclusions

    An instrumented mast developed for both laboratory

    and sailing tests was used in combination with strain

    gauged standing rigging components at the shrouds

    and the mast step. After a first session of laboratory

    tests when rigging loads were measured, strain data

    were collected at seven mast sections during real

    sailing with medium/strong wind in different point

    of sailing.

    The data were analysed to obtain the bending

    moments along the mast in the lateral and longitu-

    dinal planes as average values over steady states of

    sailing either close to the wind or beam reach: lon-gitudinal and lateral bending moments were plotted

    along the mast length. Highest values of lateral

    bending (146 14.5 Nm) were recorded at the mast

    head, whereas longitudinal bending showed highest

    values at the vang connection to the mast

    (229 29 Nm). Shrouds highest tension value of

    2887 167 N was recorded during beam reach sail-

    ing with spinnaker.

    The collected data shall allow the sailboat designers

    to improve the masts cross section profile and its

    material selection or to perform the validation of

    numerical models. Moreover, the accurate knowledge

    3500

    3000

    2500

    1500

    500

    0M N O P

    Right shroud

    2439

    18432010

    22752356

    1924

    2212

    1998

    2372

    2746

    2887

    2230

    Left shroud

    Point of sailing

    Shroudtension(N)

    Q R

    2000

    1000

    Figure 17: Results of sailing tests. Variation of the shroud

    loads during sailing

    2010 Blackwell Publishing Ltd j Strain (2010) 46, 482492doi: 10.1111/j.1475-1305.2009.00673.x 491

    G. Pellicioli and N. Petrone : Experimental Analysis of a Sailing Mast

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    of loads actingon thestanding rigging andon the mast

    step will support an optimised design of theboat shell.

    ACKNOWLEDGEMENTS

    Compagnia della Vela Yacht Club (Venice, Italy); Super

    Spars (Fareham, New Hampshire, England); Dr. Renato

    Pellicioli.

    REFERENCES

    1. Bottacin, G., Meneghetti, G., Quaresimin, M. and Zordan,

    A. (2004) Analysis and testing of a new composite sailing mast.

    By Sea, Milano.

    2. Dalley, J. W., Riley, W. F. and Meconnel, K. G. (1999)

    Instrumentation for Engineering Measurement. John Wiley & S,

    Hoboken.

    3. Pellicioli, G. and Petrone, N. (2008) Acquisition of struc-

    tural loads acting on the mast of a 420 during sailing. Pro-

    ceedings of 7th International Conference on the Engineering of

    Sport, Biarritz, 26 June 2008, Vol. 2, 499508, Springer.

    ISBN 978-2-287-09412-5.

    2010 Blackwell Publishing Ltd j Strain (2010) 46, 482492492 doi: 10.1111/j.1475-1305.2009.00673.x

    Experimental Analysis of a Sailing Mast : G. Pellicioli and N. Petrone