Bardolino Kinetix Guaglio

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Copyright 2009 Rockwell Automation, Inc. All rights reserved.

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Kinetix 6200/6500Modular Safe SpeedServo Drives

Riccardo GuaglioCommercial Engineer


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Certification

(Confidential For Internal Use Only) Copyright 2009 Rockwell Automation, Inc. All rights reserved. 2


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7/17/2012 3

MOTORE

E

VELOCITAPOSIZIONE COPPIAMotion Planner

RSLogix5000progettazionemovimento

Logix Controllermotion planner;course update time apartire da 0,5 ms

Axis Moduleciclo di 125 ms

s v

Ethernet Sercos ring/Ethernet start / ring / daisy chain

KinetixControl Logix

Compact Logix
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7/17/2012 4

Progettazione modulare Kinetix 6200/6500

Safe

Torque-OffEnhanced

Advanced

Safety

SERCOS1 Model

(K6200 S0)

1 Model(K6200 S1)

EtherNet/IP1 Model

(K6500 S0)

1 Model(K6500 S1)

Moduli di Potenza460 VAC -- 1.2 22KW

-S1 Safe Speed Drive su base Sercos-S0 Safe Off Cat4/SIL 3 PLe su base Sercos

Kinetix 6500

Kinetix 6200

460v

IAMs 5 Models

AMs 5 Models

4 diverse

opzioni dicontrollo

-S1 Safe Speed Drive su base Ethernet/IP-S0 Safe Off Cat4/SIL 3 PLe su base Ethernet/IP


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Kinetix 6200 /6500 Safe Speed Servo Drive

The Kinetix 6200/6500 Safe Speeddrives incorporate world class safetyintegration into our existing multi-axis

motion platform.

The Kinetix 6200 and Kinetix 6500 drives are certified foruse in safety applications up to and including

SIL CL3 according to EN 61800-5-2, EN 61508, and EN 62061,

Performance Level PLe and CAT 4 according to ISO 13849-1.


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The MP-Series Motors


UL recognized components to applicable UL and CSA standards and CEmarked for all applicable directives.

Broad torque range High-energy rare-earth magnetsfor quicker acceleration

Integral 24 volt brake option Optional Shaft Seal for IP 66

environmental rating Up to 2 million counts per

revolution encoder for smoothperformance


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The TV Rheinland group has approved the Kinetix 6200 and Kinetix

6500 drives for use in safety-related applications where the deenergizedstate is considered to be the safe state.


Kinetix 6200 /6500 Safe Speed Servo Drivecertificate

All certificate are

available for downloadfrom our Web Site

http://www.rockwellautomation.com/products/certification/safety/index.html


9/20(Confidential For Internal Use Only) Copyright 2009 Rockwell Automation, Inc. All rights reserved. 9

Three Levels of Safety

Kinetix 6500

Kinetix 6200

Kinetix 6000

Safe torque off Network SafetyAdvanced Safety

Kinetix 6200 S0

SIL 3 PL D rated

Safe Torque Off

SIL 3 PL E rated

Safe Speed Monitoring

SIL 3 PL E rated

Enhanced Safe Torque

Off



Kinetix 6200 Anatomy

Switches on

integrated axismodule to setSERCOS

network node

Catalog number,serial number and

date code labelfor the control

module

44 pin connection portfor I/O, safety andauxiliary feedback

Ethernet port foradvanced safety

configuration, and

diagnostics

Modular control, allowingease of upgrade andmigration with options

for: safe speed, safe off,and Ethernet

connectivity, andattaches to any power

module

Scrolling display includes IPaddress, drive state, fault

codes and fault descriptionsfor faster troubleshooting

Catalog number,serial number and

date code label for thepower module

Power rail accesspoint allows drive to

be removed as a

single unit

Connection point tosecure SERCOSconnection port

protector

250% peak power Noconfiguration required

2094-BC07-M05-M and2094-BM05 rated to 200%



Kinetix 6200/6500 Safety FeaturesSafe Torque-Off Enhanced (S0)

Provides a safe torque-off solution for the Kinetix 6200 and

6500 drives High Reliability Solid State Design

SIL 3, PL E safety performance

Embedded dual channel monitoring capability.

NFPA 79 Category 0, 1, or 2 No configuration required

Supports 2ch equivalent or solid state type of devices.

Supports cascaded system configuration via solid state (pulse

tested) safety outputs Includes automatic or manual reset

Provides un-matched wiring simplification and safetyperformance ratings.



Enhanced Safe Torque OffS0

Compare with the current solution (Kinetix 6000-S)?Current

SolutionEnhanced

Safety Performance Cat3/SIL3 Cat4/SIL3/PL=e

Requires External Safety Relay (emb 2ch monit) Yes No

Requires RBM to meet Category 4 Yes No

Number of Terminations for the first unit CAT4 52 16

Number of Termination for subsequent unit CAT4 52 10

Diagnostics Information in Logix 2 attributes 8 attributes

Software Configuration Required No No

Supports 2ch equivalent and OSSD devices Via Safety Relay Yes

Supports 2ch complementary devices Via Safety Relay Via Safety Relay

Maximum Number of Cascaded Devices 8 unlimited

Ki i 6200 S f F



Kinetix 6200 Safety FeaturesSupported Advanced Safety Functions (S1)

Function Operation

Safe stop Initiate Safe Stop (NFPA 79 Category 0, 1, or 2)

Zero speed monitoring Only allow access (unlock door) when axis is stopped.

Safe limited speed When requested, monitor speed. If in excess of safe speed,initiate Safe Stop.

Safe maximum speed Always monitor for safe maximum speed, even under normaloperation. If in excess, initiate Safe Stop

Safe direction monitoring When requested, monitor direction. If wrong rotation direction,initiate Safe Stop

Door monitoring and control Unlock door to grant access when at safe speed or zerospeed.

Enabling switch control Use in conjunction with Safe Limited Speed. Allow accesswhen at Safe Speed. If no Enable Switch, initiate Safe Stop.

Safe Max Accel monitoring When configured, if accelerating too fast, initiate Safe Stop.

C t S l ti E h d



Current Solution vs. EnhancedPL E Solution Kinetix 6000 S PL E Solution Kinetix 6200

and 6500

24Vdc

0Vdc

PT_0

In_Ch0

PT_1

In_Ch1

OSSD_In_Ch0

OSSD_In_Ch1

Reset +

Reset -

Out_0

Out_1

MA +

MA Common

Kinetix S0

External 24Vdc

C

ategory

3S

olut

ion

Category

4S

olution

24Vdc

0Vdc

PT_0

In_Ch0

PT_1

In_Ch1

OSSD_In_Ch0

OSSD_In_Ch1

Reset +

Reset -

Out_0

Out_1

MA +

MA Common

Kinetix S0

External 24Vdc



Cascade connection example

Ki ti 6200 S f t F t



Kinetix 6200 Safety FeaturesSafe Limited Speed - Operation

Ki ti 6200 S f t F t



Kinetix 6200 Safety FeaturesWhy Safe Speed Control?

Ki ti 6200/6500 C fi ti



Kinetix 6200/6500 ConfigurationSafety

Ki ti 6200/6500 C fig ti



Kinetix 6200/6500 ConfigurationStop Action


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