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    MODELLAZIONE PARTSimulazione e Prototipazione Virtuale

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    Philosophy of CAD Lectures

    • Demonstrate small fraction of available functionality

    • ƒIdeally the most useful fraction…

    • Accelerate your learning process

    • ƒGet you up-to-speed as quickly as possible…

    • Promote self-discovery

    • ƒMotivate you to learn more on your own…

    • Demonstrate use as a design tool

    • Not (just) a detailing/documentation tool

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    History of New CAD/CAM Functionality

    • 1960’s - Design of complex surfaces,

    programming of NC machine tools

    • 1970’s - Automation of Drawings

    • 1980’s – Solids• 1990’s - Parametric Feature-based Solids

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    Key Concepts: “Parametric” & “Associativity”

    • Parametric: Nel cad parametrico (Dimension Driver) ogni

    operazione si esprime attraverso parametri ( formule,

    numeri...) che rendono il lavoro modificabile con la

    modifica dei parametri stessi.

    • Associativity: Changes in dimensions propagate between

    parts, drawings, assemblies

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    PART Features

    • Sketched

    • 2D geometry (sketch) swept along a 3D path

    • Applied

    •  Attached to existing geometry

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    Sketched Feature Types

    • Extrude• Constant cross-section

    • along a straight line

    • Revolve• Constant cross-section

    • around an axis of revolution

    • Sweep• Constant cross-section

    • along a space curve

    • Loft• Multiple cross-sections

    • along a space curve

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    Sketched Features

    • May add or subtract material!

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     Applied Features

    • Attached to existing geometry

    • e.g. edges, faces

    • Types• Fillet

    • Pattern

    • Shell

    • Draft

    • Rib

    }Injection-molded parts

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    Fillet

    • Add and remove material

    Remove

     Add

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    Problems

    • Feature tree

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    EXTRUSION

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    Extrusion

    • Closed Profile on a

    2D Plane

    • Direction

    •  Amount

    • First Extrusion• New 2D Planes

    Created

    •  Add or Subtract

    Finished Product

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     Adding Material

    Positive Extrusion

    2D Profile used to add material at a

    specified length

    2D Profile extruded to next surface or

    to selected surfaces

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    Subtracting Material

    Negative Extrusions

    2D Profile used to subtract material

    at a specified length

    2D Profile used to cut to selected

    surfaces or through all

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    SolidWorks: Extrude Dialogue Box

    Reverse Direction

    Depth

    Direction 2 (if needed)

     A Blind Extrusion

    is an Extrusion to a

    selected depth

    Extrusion Options

    Extruded Cut is for

    Negative

    Extrusions and

    contains many of

    the same options

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    SolidWorks: Base Extrusion

    This profile is a nested profile

    and thus the final result onlyadds material between the

    outer and inner lines

     A base feature can be

    created by extruding a 2Dsketch located on one of

    the original planes

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    SolidWorks: Sketching on Surfaces

    Once the first extrusion is

    completed new faces are

    available for sketching.

    Click the sketch button then

    select the 2D surface or

    plane that is necessary forthe next step

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    SolidWorks: Extruded Cut

    The depth can be determined by a

    numerical distance or other optionsfor Extruded Cuts including:

    Through All and to Next Surface

    Once the base feature is

    created, a 2D sketch can

    be drawn on one of the

    faces of the new object

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    SolidWorks: Feature Extrusions

    If a profile overlaps theoriginal geometry then the

    two extrusions will merge to

    create one part

    Extrusions can continue to

    be added and the resultingprotrusion will be joined to

    the original base

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    SolidWorks: Editing Features

    To edit any feature

    right click on the

    feature in the model

    tree

    The dialogue window

    allows you to (from left to

    right, top to bottom):

    • Edit Feature

    • Edit Sketch

    • Suppress Feature

    • Roll Back

    • Hide

    • Zoom to Feature

    • Normal View to

    Feature• Change appearance

    (color)

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    Extrusion Wrap Up

    Extrusions• Positive Extrusion

    • stretch a 2D profile to 3D• Negative Extrusion

    • remove material from a 3D model

    (cut)

    • Geometries merge

    • Loops have to be CLOSED

    • Shape is important, dimensions

    are not.

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    REVOLVE

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    Revolving

    • 2D Profile

    • Extents

    • FullRotation

    • Degree

    •  Axis of

    Rotation:•  Attached

     – Closed

    Solid

    • Separated

     – Solid

    with Hole

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    Revolve Vs. Extrude

    • Revolve Complements

    Extrusion• Some Objects Difficult to

    Extrude

    • i.e. Cones, wheels

    • How would you create this

    object with extrude?

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    Positive Revolves Negative Revolves

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     Acceptable Profiles

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    Options in the Line tool can

    be chosen to create aconstruction line that will be

    used as a revolution axis

    SolidWorks: Revolution Axis

    Revolve 28

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    Revolve 28

    SolidWorks: Closed Profile

    Example of a closed

    profile aligned with thecenter axis (created by

    using a construction line)

    SolidWorks preview

    allows the designer toselect the correct options

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    SolidWorks: Hollow Profile

    Example of a closed

    profile separated from thecenter axis (created by

    using a construction line)

    This example shows how to

    create a hollow revolve.This is helpful in the

    creation of wheels, etc.

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    Revolves Wrap Up

    • Positive Revolve• Make a 3D object

    • Negative Revolve• Remove material from a 3D object

    • Attached Rotation• Will produce a closed object

    • Separated Rotation• Will produce an object with a hole

    • Use construction lines for axes

    • Ensure validity of profile (entire sketchis on one side of revolution axis)

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     ADVANCED MODELING

    TECHNIQUES

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     Advanced Modeling Techniques

    • Methods to Save Time

    • Reference Geometry

    • Mirroring

    • Linear Patterns

    • Circular Patterns

    • Methods to Create Shapes

    • Holes

    • Shelling

    • Sweep

    • Loft

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    Reference Geometry: Planes

    SolidWorks starts off with

    the 3 original planes:front, right, top

    To add a new plane we

    can reference previous

    planes and create offset

    new planes or other

    options

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    Reference Geometry: Axes

     Axes can also be

    created without the

    creation of a 2D

    sketch

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    Mirror 

    First the Mirror

    Plane must be

    chosen

    Mirroring creates

    an reverse copy of

    features on the

    opposite side of a

    mirroring plane

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    Mirror 

    Once the plane has beenchosen then the features to

    mirror are selected

    The new features are joined to the original model

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    Linear Patterns

    Features can also be

    duplicated in linear patternsin either one or two

    directions.

    Once edges are selected for direction,

    number of instances and distance are

    specified in the dialog box

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    Circular Patterns

    Once features and

    axes are chosen the

    angle and number of

    instances are

    specified

    Features can also be

    duplicated in circularpatterns around an axis

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     Advanced Modeling Techniques

    • Methods to Save Time

    • Reference Geometry

    • Mirroring

    • Linear Patterns

    • Circular Patterns

    • Methods to Create Shapes

    • Holes

    • Shelling

    • Sweep

    • Loft

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    Holes

    • Mating Parts

    • Hole

    Specifications

    • Built-in HoleTools

    • Location and

    Size Selected

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    Shells

    • Removes Volume

    • Thin Wall Created

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    Sweep

    Pathways can becombined with a 2D

    profile, such as a

    circle, to create what

    is known as a sweep

    Mirror

    complex

    features to

    save time

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    Loft

    Lofting is taking two

    profiles on separated

    planes and filling the

    space between with

    material that blendsthe original profiles

    The same shape but different sizes

    can be used

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    Loft

    Different shapes can be blended into one solid such as the

    hexagon is connected to the circles of different sizes

    Circular patterns,fillets, and

    appearances can

    also be added

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     Advanced Concepts Wrap Up

    Time Saving Methods

    • Reference Geometry• Planes/Axes/Points

    • Mirroring• Linear Patterns• One or two directions

    • Circular Patterns

    Advanced Shapes

    • Sweep• Loft

    SolidWorks tutorials

    • Lofts

    • Pattern Features

    • Revolves and Sweeps

    Found under the Buidling Modelstab of the SolidWorks tutorials